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lnl\L  iUi  iLivi 


Ki  wnii 


Class X^ftOft 

Book ,W(> 

Copyright^ 

COPYRIGHT  DEPOSFT. 


HOW  TO  MAKE  POTTERY 


OTHER  BOOKS  BY 

MARY  WHITE 

HOW  TO  DO  BEADWORK 
HOW  TO  MAKE  BASKETS 
MORE  BASKETS  AND  HOW  TO  MAKE  THEM 


NEWCOMB   POTTERY   JUG 


How  to  Make  Pottery 


By 

MARY  WHITE 


Illustrated  by  the  Author 


NEW  YORK 

DOUBLEDAY,  PAGE  &  COMPANY 

1904 


30   1S04 
Oooyrtfht  Eiwrv 


<* 


COPYRIGHT,  1904,  BY       nA^ 
DOUBLEDAY,  PAGE  &  COMPANY 
PUBLISHED,  OCTOBER,  I904 


a,VM 


Acknowledgment  is  hereby  made  to  the  Bureau 
of  American  Ethnology  for  permitting  the  use  of 
the  illustrations   reproduced  in  Chapter  XI. 


{Co  $$$  ^tt^banti 


PREFACE 

An  art  like  pottery -making,  which  is  nearly  as 
old  as  the  human  race,  is  naturally  approached 
with  some  degree  of  reverence.  One  thinks  of  its 
old  masters  in  various  lands  and  ages — how  they 
were  content  to  spend  a  lifetime  in  the  study 
and  practice  of  it. 

There  is,  however,  another  thought  that  comes 
to  mind — that  this  art,  like  every  other,  had  to 
have  its  beginning.  Moreover,  every  potter,  from 
the  primitive  man  who  first  realised  that  clay 
which  held  water  could  be  moulded  into  portable 
vessels  for  a  like  purpose,  to  the  artist  potter  of 
to-day,  has  learned  the  first  steps  of  the  craft. 

It  was  this  thought  that  encouraged  me  to 
study  the  beginnings  of  pottery,  and  that  leads 
me  to  offer  this  book  to  those  who  would  also 
start  clay-working,  with  no  other  qualification 
than  the  wish  to  learn  how  to  make  pottery. 


CONTENTS 


I.  The  Clays  and  Tools 

II.  Hand-made  Pottery     . 

III.  Working  on  the  Wheel 

IV.  Methods  of  Decoration 

V.  The  Glaze  and  How  to  Apply 

VI.  Pottery  for  Beauty  and  Use 

VII.  How  to  Make  a  Plaster  Mould 

VIII.  The  Making  of  a  Tile 

IX.  The  Kiln    .... 

X.  Basket-Covered  Pottery 

XI.  Indian  Pottery     . 

XII.  Modern  American  Pottery 


PAGE 

3 
15 

27 

4i 

55 

67 

9i 

103 

113 

125 

149 

167 


LIST    OF    ILLUSTRATIONS 

NeWCOmb  Pottery  Jug Frontispiece 


FACING   PAGE 


Building  a  Piece  of  Pottery: 

I.  Making   the   First    Coil.      2.   Testing    the 
Outline.     3.  Continuing  the   Piece         .        .       \%y 
Working  on  the  Wheel: 

1.  A  pale-green  bowl  for  flowers.    2.  A  cream- 
jug.     3.  A  flower-jar  with  two  handles.      4.  A 

nasturtium  bowl 38 

Methods  of  Decoration: 

1.  A  large  fruit-bowl.      2  and  3.   Low  dishes 
for  candy.     4.  A  lamp-bowl     .         .         .  38  ' 

Where  Use  and  Beauty  are  Combined        ...       68 
Pottery  for  Beauty  and  Use: 

1.  Rose-bowl.    2.  A  low  Dutch  dish.    3.  Fruit- 
bowl  80 

How  to  Make  a  Plaster  Mould: 

1.  A  plaster  mould.     2.  A  rose-bowl  .         .80 

Pottery  for  Beauty  and  Use: 

1.  Lamp-bowl.     2.  Candlestick.      3.  Wall-jar 

for  water-plants.     4.  A  flower  candlestick        .       80  - 

The  Making  of  a  Tile 108 

Basket-covered  Pottery 126  ' 

Indian  Pottery 156 

Indian  Pottery 162 

Teco  Ware 172 

Some  Pieces  of  Volkmar  Pottery         .         .         .         .176 
A  Piece  of  Newcomb  Pottery 178  ' 


LIST  OF   FIGURES 

igurbs  Page 

I 10 

2 10 

3 I0 

4  . io 

5 I0 

6 ii 

7 ,   .   .  ii 

8 12 

9 17 

io 27 

11 29 

12 33 

13 33 

14 34 

15 35 

16 35 

x7 39 

18 39 

x9 ....  39 

20 45 

21 46 

22 49 

23 49 

24 50 

25 70 

26 72 

XV 


LIST  OF   "FIGURES— Continued 

Figures  Page 

27 73 

28 77 

29 79 

30  ........  80 

31  -       84 

32 84 

33 94 

34 96 

35 99 

36 104 

37 I04 

38 .    .    .    .106 

39 Io6 

40 107 

4i 107 

42 109 

43 109 

44 115 

45 "6 

46 120 

47 •    •    -127 

48 133 

49 138 

50 Hi 

5i ,    .  142 

52 144 

53 150 

54  ..........  150 

55 151 

56 151 

57 152 

58 153 

xvi 


LIST   OF   FIGURES- Continued 

Figures  Page 

59 154 

60 155 

61 156 

62 157 

63 160 

64 161 

65 162 

66 171 

67 171 

68 179 


XVll 


The  Clays  and  Tools 


HOW  TO   MAKE   POTTERY 

CHAPTER   I 

THE    CLAYS    AND    TOOLS 

/^LAY  is  what  might  be  called  the  drift  of  the 
^^  rocks  of  ages  past.  Most  stone  consists 
mainly  of  silica  and  alumina.  In  some  bygone 
age,  the  potash  and  other  alkalies,  under  the  action 
of  heat,  fused  these  materials  into  rock.  Potash  is 
affected  by  the  atmosphere,  so  it  gradually  left  the 
rock,  which  decomposed,  and  the  many  particles, 
the  fine  refuse,  after  various  changes  became  clay. 
Perfectly  pure  clay,  or  hydrated  silicate  of  alumina, 
is  found  where  some  granites  and  other  felspar- 
bearing  rocks  have  decomposed.  In  the  course 
of  years,  the  clays,  especially  those  on  the  surface, 
gathered  impurities.  Black  clay,  for  example, 
which  is  found  at  the  top  of  the  bed,  contains  a 
large  per  cent,  of  carbon,  formed  by  decayed  leaves 
and  twigs — like  coal  or  peat.  Strange  to  say,  this 
burns   whiter   than   any   other   pottery   clay.     It 

3 


4  How  to  Make  Pottery 

contains  more  potash  than  the  other  clays,  and 
fires  at  a  lower  heat.  The  different  proportions 
in  which  certain  minerals  are  found  in  clays  de- 
termine their  plastic  or  non-plastic,  fusible  or 
refractory  character.  Potters  have  not  been  able 
to  agree  as  to  the  reason  for  the  plasticity  of  clay. 
Some  believe  that  the  silica  gives  it  plasticity; 
others  that  it  is  due  to  the  water  inherent  in  the 
clay  (which  is  called  the  water  of  combination), 
and  give  as  their  reason  for  the  belief  the  fact  that 
burned  clay  loses  its  plasticity,  never  to  get  it 
again.  Yet  water  alone  does  not  make  every 
clay  plastic:  other  ingredients  are  sometimes 
necessary.  The  early  potter  used  the  clay  just  as  it 
came  from  the  ground,  but  when  he  began  to  bake 
it  in  the  fire  he  found  that  tempering  materials 
were  necessary.  Sand  was  often  added  to  make 
it  easier  to  handle,  and  coarse,  sharp  pieces  of  shell 
or  rock  helped  to  prevent  the  clay  from  cracking, 
by  lessening  the  shrinkage. 

Later,  as  the  art  advanced,  the  value  of  certain 
materials  in  regulating  the  fusible  and  refractory 
qualities  of  the  natural  clay  were  recognised. 
There  is  in  clays  the  play  of  melting  and  non- 
melting  substances.  Flint  and  alumina  are  hard, 
and  uphold  the  clay  in  the  fierce  fire  of  the  kiln; 


The  Clays  and  Tools  5 

potash  and  soda  make  it  soft  and  fusible.  It  is 
believed  that  the  value  of  ground  flint  in  pottery- 
was  not  discovered  until  late  in  the  seventeenth 
century.  The  story  is  that  a  certain  potter 
travelling  on  horseback  was  delayed  on  account 
of  an  inflammation  of  his  horse's  eyes.  An 
ostler,  wishing  to  help  him  out  of  his  difficulty,  took 
a  flint  from  the  road,  and,  after  putting  it  in  the 
fire  until  it  was  red-hot,  threw  it  into  cold  water. 
It  broke  into  pieces,  pure  white,  which  were 
easily  powdered  and  applied  to  the  animal's  eyes. 
Delighted  as  the  potter  was  with  the  cure  of  his 
horse,  the  discovery  of  a  white,  infusible  material 
for  his  pottery  pleased  him  still  more. 

The  combination  of  iron  and  lime  in  a  clay 
forms  a  natural  flux.  For  example:  Fire-clay, 
which  is  quite  refractory  but  which  contains  a 
small  per  cent,  of  iron,  will,  by  the  addition  of  a 
proportion  of  whiting  (lime),  become  more  fusible. 
Iron  and  lime  in  larger  quantities  are  found  in  the 
clay  which  is  made  into  red  ware — flower-pots, 
red  bricks,  and  other  common  articles.  The 
large  per  cent,  of  iron  gives  it  its  red  colour.  It 
does  not  make  as  strong  a  ware  as  other  clays. 
This  red  ware,  which  fires  at  the  lowest  heat,  we 
will  classify  as  Group  I.     To  Group  II.  belongs  the 


6  How  to  Make  Pottery 

yellow  or  Rockingham  ware.  This  fires  at  a  light- 
orange  heat,  from  1,800  to  2,000  degrees  Fahren- 
heit. It  is  often  finished  with  a  dark-brown  glaze. 
Mixing-bowls  and  other  kitchen  ware  come  under 
this  group.  Group  III.  contains  the  buff  or  cream 
ware,  usually  made  of  fire-clays.  This  hardens  at 
an  intense  heat,  from  2,200  to  2,500  degrees 
Fahrenheit.  In  this  group  is  the  fine  pottery. 
Art  pottery  comes  under  this  head.  Group  IV.  is 
the  buff  or  cream  ware,  fired  at  white  heat  and 
beyond.  This  is  the  stoneware.  On  account  of 
the  great  heat  at  which  it  is  fired,  it  is  possible  to 
use  only  certain  colours  in  the  glazes.  They  are 
limited  to  gray,  brown,  green  and  blue.  Ox-blood 
has  been  obtained  in  this  ware,  but  it  is  uncertain. 
Claret-  and  vinegar- jugs  and  butter- crocks  come 
in  this  group.  Group  V.  is  the  white  or  tableware, 
and  Group  VI.  the  translucent  ware  or  porcelain, 
made  of  kaolin,  the  purest  grade  of  clay.  Felspar 
makes  it  meltable  and  translucent,  and,  to  give  it 
plasticity,  a  small  proportion  of  ball  or  fire-clay  is 
added. 

Pottery  clay  differs  from  modelling  clay  in  that 
it  has  more  stiffening,  so  to  speak.  It  is  not  so 
plastic,  but,  on  the  other  hand,  it  will  stand  the 
heat  of  the  kiln,  which  the  other  will  not.     The 


The  Clays  and  Tools  7 

addition  of  whiting  or  felspar  to  modelling  clay  will 
give  the  needed  stiffness.  A  pottery  clay  suitable 
for  the  work  one  can  produce  in  one's  kiln  must 
be  so  arranged  as  to  harden  at  the  degree  of  heat 
at  which  the  kiln  fires.  Practically,  we  shall  have 
little  to  do  with  any  but  the  blue  or  ball  clay  and 
fire-clay.  These  are  the  best  for  pottery  which  is 
to  be  beautiful  as  well  as  useful.  It  is  possible,  of 
course,  to  use  the  flower-pot  clay,  and,  perhaps,  if 
one  can  easily  obtain  this  clay,  and  is  near  enough 
to  a  pottery  where  the  red  ware  is  fired — so  that 
one's  pieces  can  conveniently  be  sent  there — it 
might  be  wiser  to  use  it  than  to  buy  finer  clays 
that  come  from  a  great  distance,  and  then  be 
obliged  to  send  one's  pottery  to  a  far-away  kiln 
for  firing. 

The  flower-pot  ware  is  not  strong,  however, 
and  fine  glazes  cannot  be  used  upon  it,  so  that,  if 
possible,  clay  that  will  fire  at  a  greater  heat 
should  be  chosen.  A  mixture  of  fire-clay  and 
ball  or  blue  clay  will  give  good  results,  and  the 
pieces  made  with  it  may  be  sent  to  the  nearest  art 
pottery  or  to  a  kiln  where  stoneware  is  fired. 
Having  once  found  a  good  clay,  potters  rarely 
change.  In  fact,  this  feeling  is  so  strong  with 
some  that  it  amounts  almost  to  a  superstition.     A 


8  How  to  Make  Pottery 

potter  who  has  obtained  a  clay  that  is  satisfactory 
in  a  certain  State  will  always  send  to  the  same 
State  and  bed  for  that  clay,  no  matter  how  far 
he  may  be  from  it,  nor  how  nearly  the  clay  in  his 
own  State  may  come  to  the  analysis  of  that  which 
he  has  used. 

The  clay  is,  of  course,  brought  from  the  clay 
beds  in  caked  masses.  It  should  be  kept  out  of 
doors,  for  the  wind  and  weather  are  good  for  it.  In 
preparing  it,  the  great  lumps  are  pounded  up  fine 
and  put  through  a  sieve  in  which  there  are  thirty 
to  forty  meshes  to  the  inch.  It  is  now  ready  for 
soaking.  A  common  mistake  is  to  pour  water 
upon  the  clay  in  its  rock  state  and  then  employ  a 
boy  or  spend  one's  own  time  kneading  it  into 
condition.  The  more  simple  and  practical  process 
is  to  sift  it  as  already  described,  and  then  add  the 
powdered  clay  to  the  water.  In  this  way,  each 
particle  is  wet  at  once,  and  in  much  less  time  the 
clay  is  ready  for  use.  If  it  proves  that  too  much 
water  has  been  provided,  pour  off  some  after  the 
clay  is  well  mixed,  and,  if  it  is  still  too  moist,  spread 
it  upon  plaster  slabs  in  the  air ;  which  will  soon  dry 
it  sufficiently — the  plaster  itself  absorbing  much 
of  the  surplus  moisture. 

It  is  often  possible,  at  slight  expense,  to  obtain 


The  Clays  and  Tools  g 

the  clay  already  sieved  and  mixed  from  a  pottery, 
and  this  is,  of  course,  an  advantage. 

Keep  your  clay  in  a  large  earthern  crock  in 
which  a  little  water  has  first  been  poured.  Make 
deep  holes  with  the  thumb  and  pour  water  into 
them.  Cover  with  a  damp  cloth  and  then  with 
the  earthen  top.  When  the  clay  dries  out  so 
much  that  it  is  difficult  to  mould,  let  it  dry  thor- 
oughly and  pound  it  to  a  powder  on  a  strong 
bench  or  table  with  an  old  flat-iron.  It  may  then 
be  re-mixed,  as  already  described. 

When  ready  to  begin  work,  take  a  good-sized 
lump  of  clay,  say  about  ten  pounds;  pound  and 
knead  it  upon  a  table.  Then  draw  a  strong  wire 
through  it  at  the  middle,  dividing  it  in  halves. 
Press  the  two  outer  surfaces  together,  kneading 
out  the  air-holes,  which  will  be  found  on  the  inner 
surfaces.  This  process  repeated  a  number  of  times 
will  finally  expel  all  the  air-bubbles  and  leave 
the  clay  in  good  condition  for  moulding.  Clay 
that  is  to  be  used  on  the  wheel  will  need  to  be 
much  more  thoroughly  kneaded  than  that  for 
hand-moulded  or  built  pottery. 
Tools 

Boxwood  modelling  tools  are  useful  for  the 
hand-moulded    pottery  and  for  decoration.     One 


10 


How  to  Make  Pottery 


Fig. 


Fig.  2 

1 
Fig.  3 

Fig.  4 

pointed  tool,  like  a  sharpened  pencil  (see  Fig.  i), 
and  another  double-ended  one,  with  points  that 
are  more  flattened  and  rounded  (see  Fig.  2),  will 
be  enough  to  start  with.     One  should  also  have  a 


Fig.  5 


The  Clays  and   Tools 


ii 


double-ended  steel  tool  with    pointed  knife-ends 
(see    Fig.    3),   for   incising   and   other   decorative 


Fig.  6 


work.  A  steel  tool  with  narrow,  flattened  ends 
(see  Fig.  4)  is  necessary  for  cutting  away  the 
background  to  leave  the  design  in  low  relief. 


The  tools  for  use  with  the  potter's  wheel  are 
mostly  of  thin  steel,  and  may  easily  be  cut  from  a 


12  How  to  Make  Pottery 

sheet  of  steel  which  one  can  buy  of  a  dealer  in 
hardware.  There  should  be  an  oval  shape,  two 
and  a  quarter  by  four  inches,  and  another  of  the 
same  size  and  shape  with  the  edges  cut  in  saw-teeth 
(see  Fig.  5).  There  should  also  be  a  tool  with 
one  straight  side  and  the  other  curved  (see  Fig.  6), 
and  a  rectangular  one  about  two  by  four  inches. 
A  hoe-shaped  tool  of  steel  (see  Fig.  7)  is  indis- 
pensable for  working  on  the  wheel,  as  is  a  slender 
point  of  steel,  an  inch  and  a  quarter  long,  set  in  a 


Fig.  8 

wooden  handle  (see  Fig.  8),  and  a  piece  of  stout 
wire.  A  rubber  polisher,  the  size  and  shape  of 
the  oval  tool  of  sheet  steel,  will  also  be  found 
useful.  These  may  be  bought  of  dealers  in  potters' 
tools.  A  sponge,  a  ground-glass  slab  about  a  foot 
square,  a  rolling-pin,  and  sandpaper  are  also 
essential. 

Round  and  square  slabs  of  plaster  of  paris 
should  be  provided  upon  which  to  put  the  pieces  of 
pottery  while  they  are  being  formed.  These  may 
be  bought  or  cast  in  moulds,  according  to  the  direc- 
tions in  Chapter  VII. 


Hand -made  Pottery 


CHAPTER  II 


HAND-MADE    POTTERY 


It  is  quite  important  that  the  potter  should 
have  a  workshop — be  it  ever  so  small — which 
clay-dust  and  water  will  not  harm.  A  light,  dry- 
cellar  is  a  good  place,  or  an  outbuilding,  if  one 
lives  in  the  country.  The  sense  of  freedom  which 
comes  from  working  in  this  way  is  a  help  in  ac- 
complishing good  results.  Protected  by  a  long- 
sleeved  apron  and  in  such  a  place,  one  need  not 
have  a  care  for  clothes  or  carpets.  A  stout  old 
table,  one  or  two  chairs,  and  possibly  a  shelf,  upon 
which  to  put  the  finished  pottery — with  these, 
and  the  potter's  wheel  and  bench  (see  Chapter  III.), 
one  will  be  well  equipped.  This  is  taking  for 
granted  that  one  has  been  able  to  buy  one's  clay 
ready  mixed.  Otherwise  there  must  be  a  tub  for 
mixing  the  clay,  and  a  sieve  (see  Chapter  I.).  In 
addition  to  the  clay  and  the  tools  already  mentioned 
in  Chapter  I.,  a  pitcher  of  water  will  be  needed, 
and  a  bowl  for  the  "slip,"  or  clay  thinned  with 

J5 


1 6  How  to  Make  Pottery 

water  to  the  consistency  of  very  thick  cream.     The 
potter  is  now  ready  for  work. 

Small  pieces  of  pottery,  such  as  dishes  and 
candlesticks,  may  be  moulded  with  the  hands 
from  a  single  piece  of  clay  (see  Chapter  VI.);  but, 
for  larger  pieces,  the  strong  and  simple  Indian 
process  of  building  up  with  coils  of  clay  is  more 
satisfactory.  This  may  be  done  in  a  variety  of 
ways.  Either  the  piece  is  formed  by  coiling  the 
strips  of  clay  within  a  mould,  as  described  in 
Chapters  VI.  and  VII.,  or  by  building  it  up  by  eye, 
assisted  by  a  cardboard  outline  (see  plate),  or  it 
may  be  formed  entirely  by  eye,  like  the  rose -bowl 
with  a  moth  design  in  Chapter  VI.  The  first 
method,  while  it  is  the  simplest,  is  not  the  best  to 
begin  with,  for  one  relies  too  much  upon  the 
mould,  and  unconsciously  uses  it  too  often,  instead 
of  training  one's  eye  to  make  a  true  and  beautiful 
form.  The  second  method — testing  the  form 
with  a  pasteboard  outline  as  the  piece  is  built — 
will  be  the  best  to  start  with.  Having  decided 
upon  the  shape  he  wishes  to  make,  the  potter 
draws  it  in  outline  (natural  size)  upon  a  piece  of 
cardboard.  It  will  be  wise  to  choose  a  form  as 
nearly  like  a  cylinder  as  possible;  for  example,  a 
jar  for  flowers.     The  outline  sketch  is  divided  by 


Hand-made  Pottery  17 

a  vertical  line  ruled  exactly  through  its  centre. 
Another  straight  line,  parallel  with  the  first,  is 
drawn  three  inches  to  the  right  of  it.  The  outline 
is  then  cut  out  (see  Fig.  9)  so  as  to  make  a  guide 
for  the  contour  of  the  jar.  A 
flat,  round  piece  of  clay,  about 
five  inches  in  diameter  and 
half  an  inch  thick,  is  now 
moulded  and  placed  in  the 
centre  of  a  plaster  tile.  In 
the  middle  of  this  piece,  a 
circle,  two  and  three-quarters 
inches  in  diameter,  is  drawn 
with  a  tool.  A  lump  of  clay, 
which  has  been  well  worked  to 
get  out  all  air-holes,  is  rolled 
on  the  table  with  the  palms  of 
the  hands  (near  the  base  of 
the  thumb)  lightly,  yet  with 
sufficient  push  to  make  the 
clay  revolve  wholly  each  time. 
If   the   roll   flattens   from  too  pIG.  g 

hard    pressure,     pat     it    into 
circular    form,    and    continue    to     roll     it     until 
it  is  of  even   thickness — about   an   inch  in   diam- 
eter.    It   is    then    flattened    evenly,    one    end    is 


1 8  How  to  Make  Pottery 

cut  into  a  long  point,  and  the  coil  is  started  on 
edge,  narrow  side  up,  on  the  circle  drawn  upon 
the  clay  bottom,  which  has  previously  had 
lines  criss-crossed  upon  it  back  and  forth  with 
a  steel  tool,  to  insure  the  first  coil's  clinging  to 
it.  To  make  this  even  more  certain,  a  touch  of 
slip  is  brushed  lightly  here  and  there  over  the 
edge  of  the  circle.  While  the  thumb  and  middle 
finger,  on  either  side  of  the  coil,  support  it,  the  fore- 
finger presses  it  down  firmly  on  to  the  bottom  all 
the  way  around  (see  plate).  It  is  so  much  easier 
to  flare  the  walls  of  one's  piece  than  to  make 
them  straight,  or  bring  them  in,  that  they  should 
be  kept  as  nearly  vertical  as  possible,  especially 
in  starting.  When  the  circuit  has  been  made,  cut 
the » end  of  the  clay  strip  into  a  long,  flat  point 
which  will  fit  evenly  in  with  the  one  at  the  beginning 
of  the  coil,  and  press  the  edges  together  with  the 
flat  of  the  nail  of  finger  or  thumb.  Tl:::-  is  also 
done  where  the  edges  of  the  coil  come  against  the 
bottom,  outside  and  in.  Quick,  firm,  yet  short 
strokes  of  the  nail  up  and  down  join  the  edges. 
In  putting  on  the  second  row,  no  marking  with  the 
tool  is  necessary — only  to  brush  it  with  slip.  After 
the  second  row  is  added,  the  jar  is  put  out  in  the 
air  for  half  an  Lour  or  so,  until  it  has  stiriened  a 


BUILDING   A    PIECE   OF    POTTERY 
i.     Making  the  First  Coil 
2      Testing  the  Outline 
3.     Continuing  the  Piece 


Hand-made  Pottery  19 

little.  This  is  supposing  that  the  potter  is  working 
at  a  time  when  the  clay  will  not  freeze.  When  the 
weather  is  cold,  the  piece  must  be  left  to  stiffen  in- 
doors, as  pottery  that  has  once  frozen  is  useless. 
The  inside  of  the  bottom  and  walls  are  then 
smoothed  with  great  care,  for,  as  it  is  to  be  a  tall 
jar,  this  must  be  done  before  the  walls  get  too  high. 
Two  more  rows  of  coiling  are  now  added  as  before, 
testing  the  shape  by  pressing  the  cardboard  outline 
close  against  it  all  around  the  circumference. 
After  this,  the  jar  is  again  put  out  in  the  air  for 
half  an  hour  or  so.  This  method  is  continued  until 
the  jar  is  built  up. 

Should  the  walls  become  weak  and  insecure 
from  working  them  too  rapidly,  let  them  dry  for  a 
longer  time,  several  hours  or  over  night,  before 
finishing.  Test  the  shape  constantly  with  the 
cardboard  outline.  When  the  jar  is  as  high  as  the 
drawing,  or  even  a  quarter  to  half  an  inch  higher, 
let  it  dry  over  night.  It  should  then  be  smoothed 
with  an  oval  steel  tool,  which  has  a  saw-toothed 
edge  (see  Fig.  5),  to  take  the  worst  unevenness  off. 
The  tool  is  bent  to  fit  the  shape  of  the  jar  and  held 
at  right  angles  with  it,  smoothing  it  with  short 
strokes  in  different  directions.  This  is  done 
inside  and  out.     The  hollows  are  also  filled  in. 


20  How  to  Make  Pottery 

To  do  this,  wet  the  spot  first  with  slip  and  fill  in 
with  clay  as  nearly  the  consistency  of  that  in 
the  jar  as  possible.  The  sides  are  then  made 
perfectly  even  with  the  oval  tool  with  smooth 
edges,  holding  it  as  the  saw-toothed  tool  was  held. 
When  there  are  no  hollows  or  ridges  and  the  walls 
are  about  a  quarter  of  an  inch  thick,  the  surface  of 
the  jar  is  smoothed  with  a  damp  sponge  and 
polished  with  the  fingers  and  thumb  inside  and 
out,  taking  care  in  handling  it  not  to  hold  it  by 
the  edge,  but  rest  it  in  the  hollowed  hand.  Should 
it  have  become  very  dry,  as  it  will  in  a  compara- 
tively short  time  in  warm  weather,  so  that  it  is 
light-gray  in  colour,  it  will  be  wise  to  smooth  it  with 
sandpaper  instead  of  with  the  sponge,  as  in  this 
state  even  a  little  water  may  cause  it  to  crack. 
One  cannot  learn  too  soon,  or  have  too  often  im- 
pressed upon  one's  mind,  the  risk  of  adding  wet 
clay  to  a  piece  of  pottery  that  is  much  drier.  The 
natural  shrinkage  which  has  already  taken  place 
in  the  dry  clay  will  be  repeated  in  the  wet,  and,  as  it 
shrinks,  it  will  crack  the  drier  clay.  Cracks  in 
clay  are  of  two  kinds — those  caused  by  shrinkage 
of  the  unbaked  or  green  clay,  and  those  that  come 
from  cooling  too  rapidly  in  the  biscuit  or  baked 
clay.     The  former  can  usually  be  mended  satis- 


Hand-made  Pottery  21 

factorily,  but  for  the  latter  there  is  no  remedy; 
the  piece  is  spoiled. 

To  mend  a  crack  in  clay  that  is  only  partially 
dry,  put  a  little  slip  into  the  crack  and  then 
work  in,  with  a  modelling  tool,  clay  of  the  con- 
sistency of  the  piece.  If,  after  drying  longer,  the 
piece  cracks  again — a  long,  deep  crack,  that  goes 
through  to  the  inside — there  is  no  way  to  mend  it 
except  by  cutting  the  clay  out  on  either  side  for 
quite  a  space  beyond  the  crack,  brushing  both  sides 
with  slip,  and  filling  in  with  clay  as  nearly  as 
possible  the  consistency  of  the  piece.  This  is 
pressed  in  in  small  bits,  little  by  little,  until  the 
gap  is  filled.  If  it  should  crack  again  in  small, 
short  places,  fill  them  with  dry,  powdered  clay, 
pressed  in  and  moulded  with  a  steel  tool. 

In  case  of  the  piece  cracking  when  it  is  bone  dry — 
that  is,  after  it  has  dried  for  several  days  and  is 
pale-gray  in  colour — grind  some  pieces  of  baked 
clay  to  a  fine  powder,  add  enough  water  to  make 
a  soft,  yellow  paste,  and  fill  the  cracks  with  it. 

The  edge  of  the  jar  is  cut  as  even  as  possible 
with  a  tool,  and  then  made  perfectly  true  by  the 
following  method:  A  little  water  is  poured  on  a 
ground-glass  slab,  and  the  jar,  held  bottom  up,  is 
moved  firmly  but  rapidly  round  and  round  on  the 


22  How  to  Make  Pottery 

wet  surface,  and  then  quickly  taken  up  (by- 
sliding  it  off  at  the  edge  of  the  slab)  before  it 
clings  to  the  glass.  The  bottom  must  now  be 
finished.  The  jar  is  first  placed  bottom  up  on  a 
slab  or  table,  then  a  circle  is  drawn  with  a  pencil 
at  about  half  an  inch  from  the  edge  of  the  bottom. 
This  is  outlined  with  the  pointed  steel  tool,  and  the 
bottom  within  the  circle  is  evenly  and  carefully 
cut  out  with  strokes  of  the  oval,  smooth-edged 
tool,  so  that  the  outside  ring  shall  form  a  ridge  not 
over  one-sixteenth  of  an  inch  above  the  depressed 
interior  of  the  circle.  The  potter  now  cuts  his 
initial  or  mark,  which  is  made  in  as  simple  lines  as 
possible,  into  the  bottom  with  firm,  deep  strokes. 
If  the  jar  is  not  very  dry,  a  wooden  modelling  tool 
may  be  used  for  this.  Otherwise,  the  pointed  steel 
tool  is  chosen.  Care  should  be  taken  not  to  cut 
under  the  edge  in  making  these  incised  lines. 
The  edges  should  instead  be  bevelled,  so  that,  when 
the  glaze  is  put  on,  it  will  flow  more  freely  over 
them. 

If  possible,  this  jar,  being  large,  should  be 
fired  in  the  biscuit — that  is,  before  it  is  glazed,  and 
then  again  after  it  has  been  glazed ;  unless  one  is 
obliged  to  send  it  a  long  distance  to  be  fired,  so 
that   more   than   one   firing  is   impracticable,    in 


Hand-made  Pottery  23 

which  case  it  must,  of  course,  be  glazed  on  the  un- 
baked clay. 

A  pale  green  glaze  (see  directions  in  Chapter  V.) 
will  complete  it. 

In  packing  to  send  pieces  to  a  far-off  kiln  by- 
express,  use  a  wooden  box,  and,  after  lining  it 
with  newspaper,  wrap  the  pieces  in  soft  paper, 
and  pack  them  carefully  in  sawdust. 


Working  on  the  Wheel 


CHAPTER   III 


WORKING    ON    THE    WHEEL 


That  the  primitive  potter  did  not  mould  his  pot- 
tery on  a  wheel  we  can  be  reasonably  sure.  The 
Egyptians,  however,  as  early  as  4000  B.  C,  used 
the  simplest  potter's  wheel, 
as  is  proved  by  fragments 
of  pottery  still  in  existence. 
This  wheel  was  a  small, 
round  table  revolving  on 
a  pivot  (see  Fig.  10).  The 
potter  set  it  in  motion  with 
his  hand,  and  from  time  to 
time  gave  it  a  spin  to  keep 
it  revolving.  The  same 
wheel  is  used  to  this  day 
in  many  parts  of  India.  An  improvement  on  this 
simple  contrivance  was  made  in  Egypt  under  the 
Ptolemies.  A  larger  circular  table  was  fixed  lower 
down  on  the  same  axis.  This  the  potter  set  and 
kept  in  motion  with  his  foot,  leaving  his  hands 

27 


Frvm  Encyclopedia  Britannicct 

Fig.  10 


28  How  to  Make  Pottery 

free  at  all  times  to  mould  the  clay,  while  the  wheel 
was  kept  at  a  regular  speed. 

What  is  technically  known  as  "throwing"  or 
moulding  pottery  on  the  wheel  is  a  process  that  is 
not  learned  in  a  moment,  or  even  in  a  day.  It 
takes  time  and  patience,  but  it  is  certainly  one  of 
the  most  fascinating  parts  of  the  craft.  One  would 
have  lost  half  of  the  charm  of  pottery -making  who 
had  not  felt  the  plastic  clay,  on  the  potter's  wheel, 
rise  and  fall  between  his  hands,  almost  as  if  endowed 
with  life! 

The  rapidity  with  which  pieces  can  be  formed  on 
the  wheel  is  an  advantage  over  other  processes, 
while  the  regularity  of  shape,  refinement  and  per- 
fection of  finish  give  wheel-made  pottery  a  beauty 
all  its  own.  Until  lately,  few  women  potters  have 
worked  on  the  wheel,  because  the  ordinary  form  of 
potter's  wheel,  which  was  turned  with  one  foot,  the 
potter  standing  on  the  other,  made  the  work  too 
difficult  and  laborious  for  a  woman  to  attempt. 
Now,  however,  a  wheel  copied  from  an  old  French 
model  is  in  use  which  enables  the  potter  to  sit  while 
at  work.  This  is  the  wheel  shown  in  Fig.  n.  It 
is  obtainable  from  makers  of  potters'  tools.  The 
cost  of  such  a  wheel,  with  an  iron  top  and  shaft, 
and  wooden  fly-wheel  made  of  three  thicknesses  of 


Working  on  the  Wheel 


29 


boards,  is  eighteen  dollars,  but  second-hand  wheels 
can  sometimes  be  bought  for  much  less.  When  the 
wheel  is  set  up,  the  shaft  box  (a  square  box  below 
the  upper  wheel)  is  fastened  to  the  edge  of  a  strong 
table  or  shelf,  which  has  been  placed  in  a  good  light. 
A  seat  which  slants 
forward,  not  unlike  a 
reading-desk  in  form, 
is  made  of  wood  (see 
Fig.  11),  and  set  up 
near  enough  to  the 
wheel  for  a  person  sit- 
ting on  it  to  reach  the 
wheel  comfortably. 
It  is  braced  by  a 
board  on  either  side 
extending  diagonally 
forward,  from  the  leg  of  the  seat  to  the  floor,  and  by 
a  board  fastened  on  the  right  of  the  top  of  the  seat 
and  reaching  to  the  table.  Under  the  table  a  foot- 
rest,  roughly  made  of  boards,  is  needed. 

At  first,  it  will  be  wise  to  learn  how  to  set  the 
wheel  in  motion.  Suppose  we  practice  this  a  few 
times  before  beginning  to  mould.  When  one  is 
seated  on  the  inclined  bench,  the  left  foot  on  the 
rest,  the  right  foot  starting  just  below  the  body, 


Fig.  11 


30  How  to  Make  Pottery 

near  the  outer  edge  of  the  wheel,  swings  the  fly- 
wheel from  right  to  left.  The  point  of  the  foot  is 
used  for  this.  Four  or  five  vigorous  turns  are  given, 
and  then  the  foot,  swinging  nearer  the  iron  shaft, 
gives  five  or  six  more  pushes  to  the  flywheel,  and  is 
placed  on  the  foot-rest.  Expert  potters  can  turn 
with  the  foot  while  the  hands  are  busy  moulding, 
but  we  who  are  beginners  will  do  wisely  to  start 
the  wheel  revolving,  then,  keeping  both  feet  on  the 
rest,  give  all  our  attention  to  the  hand- work,  until 
the  slower  revolutions  warn  us  that  it  is  time  to 
give  the  wheel  another  start.  One  caution  should 
be  given,  and  it  may  not  be  out  of  place  here :  Do 
not  work  too  long  a  time  at  the  wheel.  Half  or 
three-quarters  of  an  hour's  steady  work  at  a  time 
will  be  enough.  After  that,  leave  it  for  half  an  hour 
and  you  will  not  get  physically  or  nervously  tired ; 
besides,  the  work  will  go  much  better.  Have  your 
tools  and  a  bowl  of  thin  slip  within  easy  reach  as 
you  sit  at  the  wheel. 

In  beginning  your  piece,  a  lump  of  clay,  say 
about  two  pounds,  well  worked,  is  made  into  a 
ball.  Wet  the  top  of  the  wheel,  then  rub  it  off  so 
as  to  leave  the  wheel  just  moist  enough  for  the  clay 
to  stick,  but  not  slippery,  so  that  it  will  slide.  The 
lump  of  clay,  held  in  both  hands,  is  then  thrown 


Working  on  the  Wheel  31 

firmly  on  to  the  centre  of  the  wheel.  The  bottom 
of  the  lump  should  be  well  down  on  the  wheel,  and 
it  is  most  important  to  have  it  exactly  in  the  centre. 
The  hands  are  wet  with  slip,  which  is  also  rubbed 
over  the  lump  of  clay  with  both  hands  so  that  it  is 
thoroughly  moist. 

The  wheel  is  now  set  in  motion  as  already  de- 
scribed, and  when  it  is  well  started,  and  both  feet 
are  up  on  the  rest,  the  hands  held  one  on  either 
side  of  the  clay  starting  close  to  the  wheel,  move 
slowly  up  the  sides  of  the  lump,  drawing  it  up  into 
a  cone  shape.  The  elbows  should  be  well  braced 
against  the  sides  of  the  body,  so  as  to  hold  the  hands 
absolutely  steady,  for  they  should  never  waver  or 
swing  with  the  wheel,  but  hold  true  and  firm.  If 
the  mass  is  not  exactly  in  the  centre  of  the  wheel, 
or  the  cone  shape  is  not  even,  the  hands  are  again 
wet  with  slip,  a  few  drops  of  which  are  shaken  on 
to  the  clay.  The  thumbs  are  laid  together,  and 
the  hands  at  the  bases  of  the  thumbs  are  pressed 
firmly  down  on  the  clay  (as  the  wheel  turns) ,  press- 
ing it  again  into  mound  shape.  The  hands  and 
clay  are  wet  once  more,  and  the  wheel  started. 
The  clay  is  now  pressed  up  again  into  the  cone 
form,  taking  great  care  to  have  the  pressure  even 
and  slow.  The  hands  should  move,  after  each  revo- 


32  How  to  Make  Pottery 

lution,  not  more  than  a  quarter  of  an  inch.  When  a 
good  cone  shape  is  made  exactly  in  the  middle  of 
the  wheel,  the  piece  is  "centred."  In  order  to 
prove  that  the  cone  is  absolutely  in  the  centre,  set 
the  wheel  going,  brace  the  arms  against  the  body, 
and,  steadying  the  right  hand  with  the  left,  move  the 
forefinger  of  the  right  closer  and  closer  to  the  cone, 
until  it  all  but  touches  it.  If  the  figure  hits  in 
any  one  place,  that  will  prove  that  the  cone  is  not 
centred,  and  it  must  be  pressed  again  into  mound 
shape  as  already  described,  but  if  it  just  clears  it  all 
the  way  round,  the  potter  proceeds  to  the  next  step. 
The  thumbs,  held  close  together  above  the  clay, 
are  aimed  at  the  exact  centre  of  it,  and  their  ends 
pressed  firmly  but  lightly  in,  while  the  wheel 
revolves  once  or  twice.  This  is  to  mark  the  centre. 
The  next  step  is  to  hollow  out  the  piece.  This  is 
also  done  with  the  thumbs.  The  hands  and  clay 
being  wet  with  slip,  and  the  wheel  started  well,  the 
fingers  inclose  the  outer  walls  of  the  piece,  while 
the  thumbs  are  pressed  into  the  centre  of  the  clay 
firmly  and  decidedly  down  to  within  less  than  half 
an  inch  from  the  bottom.  This  is  something  that 
the  potter  learns  to  know  almost  by  instinct — how 
close  he  can  come  to  the  top  of  the  wheel  and  yet 
leave  a  bottom  thick  enough  to  trim  and  finish. 


Working  on  the  Wheel 


33 


Fig.  12 


A  form  as  nearly  cylindrical  as  possible  will  be 
the  simplest  to  begin  with.  Suppose  one  wishes  to 
make  a  jar  of  the  shape 
shown  in  Fig.  12.  The 
next  step  is  to  make  the 
walls  of  equal  thickness, 
hollowing  the  bottom 
more.  To  do  this,  the 
elbows  are  braced 
against  the  sides,  and 
the  fingers  placed  in  the 
position  shown  in  Fig. 
13.  This  is  one  of  the  ways  in  which  the  hands 
are  made  to  support  each  other  and  work  in  unison. 

The  different  placings 
of  the  hands,  to  ac- 
complish various  results, 
are  known  as  potter's 
grips.  In  this  one,  the 
right  hand,  which  re- 
mains outside  the  piece 
(lying  close  against  it), 
supports  the  left  by  the 
G"  I3  thumb     which     rests 

against  it,  the  forefinger  of  the  right  hand   hav- 
ing previously  been  coiled  around  its  thumb  (see 


34 


How  to  Make  Pottery 


Fig.  13).  The  middle  finger  of  the  left  hand  lies 
against  the  wall  of  the  piece  inside.  The  piece  is 
thus  supported  outside  and  in  by  a  hand. 

Starting  at  the  bottom,  as  the  wheel  turns,  the 
hands,  held  steady  and  firm,  rise  slowly  with  each 
revolution  of  the  wheel.  The  right  presses  more 
than  the  left,  hollowing  the  bottom  and  walls  of  the 
piece.  Slowly,  slowly,  the  hands  rise,  until  the  top 
is  reached.     If  the  shape  is  not  quite  true,  the 


Fig.  14 


hands  start  in  the  same  position  at  the  bottom  and 
again  go  up,  pressing  hardest  when  pressure  is 
needed,  and  going  lightly  where  it  is  not  necessary 
to  alter  the  shape.  Another  position  of  the  hands 
(see  Fig.  14)  may  be  used  to  press  the  clay  into  a 
narrower  form.  This  must  be  done  with  great 
deliberation  and  care,  however,  as  too  much  pres- 
sure may  make  a  crease  in  the  clay  wall  which  will 


Working  on  the  Wheel 


35 


Fig.  15 


spoil  the  piece.  When  the  walls  are  of  even  thick- 
ness (not  more  than  a  quarter  of  an  inch)  and  the 
shape  about  what  one 
wishes,  the  top  must  be 
finished. 

First  the  edge  is  cut 
even.  We  will  use  for 
this  the  tool  shown  in 
Fig.  8. 

Holding  the  tool, 
which  has  been  wet  with 
slip,  firmly  in  the  right 
hand,  brace  the  left  by  resting  the  thumb  near  where 
the  steel  is  inserted  in  the  wood  (see  Fig.  15).  As 
the  wheel  turns,  lay  the  left  forefinger,  wet  with  slip, 
just  inside  the  top  of  the  piece, 
and  directly  opposite  (at  the 
point  where  one  wishes  to  cut 
the  top)  run  the  point  of  the 
tool  through,  till  it  touches 
the  finger,  and  hold  it  steady 
and  firm  till  one  revolution  of 
the  wheel  has  been  made. 
The  wheel  is  then  stopped, 
and  the  edge  that  was  cut  lifted  off  deftly  and 
quickly. 


Fig.  16 


36  How  to  Make  Pottery 

To  soften  the  edge,  hold  the  forefinger  and  middle 
finger  of  the  right  hand  apart  (see  Fig.  16).  Wet 
their  inner  surfaces  thoroughly  with  slip,  then,  as 
the  wheel  revolves,  hold  them  straight  and  firm 
(while  the  left  hand  steadies  the  wrist  of  the  right) 
and  press  the  rounded  joining  of  the  two  fingers 
gently  but  firmly  down  on  the  top  of  the  piece, 
holding  it  there  steadily  till  one  or  two  whole  revo- 
lutions of  the  wheel  have  been  made.  If  one  wishes 
to  have  a  more  flaring  top,  lay  the  forefinger  of  the 
right  hand  inside  the  edge  with  ever  so  slight  an 
outward  pressure,  while  the  wheel  turns  once. 
Before  perfecting  the  bottom,  it  may  be  as  well  to 
let  the  piece  stiffen  for  half  an  hour. 

The  hoe-shaped  tool  is  used  for  cutting  away  the 
extra  clay  under  the  bottom.  Set  the  wheel  in 
motion,  then  take  the  tool,  well  moistened  with 
slip,  in  the  left  hand.  Hold  it  firmly  with  its  long 
edge  on  the  top  of  the  wheel  (if  it  is  to  be  a  long 
and  gradual  slope  into  the  bottom  of  the  jar),  while 
the  right  hand  steadies  the  top  outer  angle  of  the 
tool.  It  is  then  run  in  under  the  bottom  and  there 
held  till  one  or  more  revolutions  have  cut  away  the 
surplus  clay. 

Should  one  wish  to  make  a  more  abrupt  line  up 
from  the  bottom,  the  process  is  reversed,  the  right 


Working  on  the  Wheel  37 

hand  holds  the  tool,  the  short  side  of  which  is  laid 
on  the  wheel,  while  the  left  hand  holds  the  outside 
top  angle,  to  steady  it. 

After  an  hour  or  two,  when  the  piece  has  stiffened 
somewhat,  it  may  be  smoothed,  and  the  form 
refined  or  improved,  if  necessary,  with  the  smooth- 
edged  oval  tool  of  sheet  steel.  When  the  wheel  is 
in  motion,  this  tool,  moistened  with  water  and  bent 
to  fit  the  curves  of  the  piece,  is  held  in  the  right 
hand  at  right  angles  with  the  piece,  while  the  left 
hand  supports  the  wrist  of  the  right.  Too  abrupt 
angles  may  be  softened  and  roughness  removed 
with  this  tool.  Start  at  the  bottom  with  it,  and 
move  it  up  gradually,  with  each  revolution  of  the 
wheel,  lightly,  except  where  the  form  needs  much 
trimming.  The  rubber  polisher,  wet  with  water,  is 
now  passed  over  the  surface  in  the  same  way,  taking 
care  that  it  is  held  at  right  angles  with  the  piece  and 
the  hand  that  holds  it  is  braced  by  the  other.  A 
stout  wire  held  close  to  the  piece  on  either  side  is 
then  drawn  under  it  once  or  twice  to  prevent  its 
clinging  to  the  wheel. 

The  next  day,  or  as  soon  as  the  piece  is  stiff,  it  is 
removed  to  a  plaster  tile.  In  finishing  the  bottom, 
the  wheel  is  first  scraped  and  wiped  clean  of  all  clay; 
the  piece  is  then  placed  on  it  bottom  up  and  centred. 


38  Hoiv  to  Make  Pottery 

This  is  done  by  putting  it  as  near  the  middle  as  pos- 
sible by  eye;  then  when  the  wheel  is  going  well, 
hold  the  right  forefinger  or  a  wooden  tool,  well 
braced,  close  to  the  piece.  See  if  it  touches  at  any 
point,  and  if  so,  move  that  side  nearer  the  centre. 
Roll  four  short  pieces  of  rather  stiff  clay.  With 
two  of  these  make  supports  on  the  wheel  about  an 
inch  high,  close  to  the  piece  on  either  side  to  hold  it 
steady — not  close  enough  to  cling  to  it.  Two 
more  supports  are  placed  half-way  between  the 
first  two. 

Get  the  wheel  going  well,  and  holding  the  hoe- 
shaped  tool  so  that  its  middle  angle  will  strike  the 
bottom  of  the  piece  about  half  an  inch  from  the 
edge,  aim  it  truly  and  hold  it  steadily  till  the  wheel 
has  made  one  or  more  revolutions,  which  will  mark 
a  circle.  Within  this  line  depress  the  bottom 
slightly  by  cutting  out  a  thin  layer  of  clay.  This  is 
done  with  the  rectangular  sheet  steel  tool  held  first 
near  the  line,  then  with  each  revolution  nearer  the 
centre  till  it  reaches  it.  The  potter  next  cuts  his 
mark  on  the  bottom  with  a  wooden  tool,  if  the  piece 
is  not  very  dry,  otherwise  it  should  be  made  with  a 
pointed  steel  tool,  taking  care  to  bevel  the  edges  of 
the  incised  lines. 

The  jar  is  finished  with  a  handle  on  each  side. 


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Working  on  the  Wheel 


39 


Roll  out  two  strips  of  clay  five  and  a  half  inches 
long ;  flatten  them,  and  trim  the  edges.     Now  mark 


Fig.  17 

a  place  on  each  side  of  the  top  of  the  jar,  so  that  a 

line  drawn  from  one  to  the  other  would  exactly 

divide  the  top.     Make  two  other  marks  in  the  same 

way    at    the    bottom, 

directly  under  those  at 

the  top.     These  are  for 

guides  in  attaching  the 

handles.      Starting    at 

the  top,  below  one    of 

the   marks,   criss-cross 

lines  with  the  steel  tool 

for   an  inch   down  the 

side  of  the  jar.    Do  this 

on  the  other  side  of  the 

jar,  and  then,  starting  an  inch  above  the  mark  on 

either  side  of  the  bottom,  cut  criss-cross  lines  for  an 


40  How  to  Make  Pottery 

inch  up  the  side  of  the  jar.  Now  take  one  of  the 
clay  strips,  brush  the  upper  criss-crossed  lines  on 
one  side  of  the  jar  with  slip,  and  press  the  end  of  the 
strip  upon  it,  working  the  edges  close  against  the 
side  of  the  jar  with  the  flat  of  the  nail.  The  other 
end  of  the  strip  is  cut  in  a  long  point  to  fit  the  form 
of  the  jar,  and  bent  into  the  shape  shown  in  the 
plate.  Wet  the  criss-crossed  lines  below  it  with 
slip,  and  attach  this  end  in  the  same  way  as  the 
first.  The  other  handle  is  put  on  in  the  same 
manner. 

A  mat-glaze  of  gray  green  (see  Chapter  V.)  will 
complete  the  piece. 

Such  forms  as  are  shown  in  Figs.  17  and  18  can 
be  made  without  any  difficulty,  and  they  will  be 
most  attractive  for  short-stemmed  flowers — violets, 
sweet  peas,  or  nasturtiums.  A  ere  am- jug  (see 
plate)  is  comparatively  simple.  The  lip  is  formed 
with  a  deft  touch  of  the  finger  after  the  piece  is 
moulded,  and  the  handle  added  afterward.  A 
dull-green  mat -glaze  will  make  a  charming  finish 
for  this  piece.  The  jar  shown  in  Fig.  19  is  more 
difficult  to  shape,  but  it  is  an  excellent  one  for 
flowers. 


Methods  of  Decoration 


CHAPTER   IV 

METHODS    OF    DECORATION 

The  more  simple  and  strong  pottery  designs  are, 
the  better.  Those  that  are  intricate,  no  matter 
how  beautiful,  are  out  of  place  on  the  big,  sub- 
stantial forms;  while  delicate  traceries  are  lost 
under  the  glaze.  Here,  as  in  basketry,  we  can  learn 
much  from  the  work  of  primitive  peoples. 

In  applying  such  designs,  simple  methods,  too, 
are  best — incising,  building  up  the  outline  so  that 
the  design  shall  be  raised  above  the  background, 
cutting  away  the  background  to  leave  the 
design  in  low  relief,  and  piercing.  These  are 
good  processes,  easy  to  learn,  and  effective  in 
result. 

In  starting,  suppose  we  decorate  a  wheel-made 
piece — a  low  dish  for  candy,  with  a  built-up  design 
of  rings. 

Dish  for  Candy  with  Ring  Design 

Materials      A  wheel-made  dish  or  bowl, 
required:       Ultramarine  blue  water-colour  paint, 

43 


44  How  to  Make  Pottery 

A  small  water-colour  paint-brush  with  a  fine 

point, 
A  saucer  of  ground,  baked  clay,  mixed  with 

water, 
A  pitcher  of  water. 

The  low  bowl  shown  in  the  plate  is  not  difficult 
to  mould  on  the  wheel.  After  it  has  become  bone 
dry — as  it  will  in  three  or  four  days — it  will  be  safe 
to  decorate  it  in  this  way.  Be  careful,  in  handling 
the  piece,  not  to  grasp  it  by  the  edge,  which,  in  all 
unbaked  pottery,  but  especially  in  that  that  is  bone 
dry,  is  the  most  fragile  part.  It  should  be  held  in 
the  hollow  of  the  left  hand,  while  the  right  does  the 
work.  Have  ready  some  ultramarine  blue  water- 
colour  paint  mixed  with  water  in  a  cup,  a  small 
paint-brush  tapering  to  a  fine  point,  and  a  saucer  in 
which  is  some  baked  or  biscuit  clay,  pale  yellow  in 
colour,  ground  fine  and  mixed  with  water  to  the 
consistency  of  thick  cream.  A  jug  of  water  nearby 
is  also  necessary,  to  thin  the  clay  mixture  when  it 
stiffens. 

The  design  chosen  is  one  large  and  two  small 
rings,  alternating  around  the  bowl  near  the  top  (see 
Fig.  20).  First  measure  the  circumference  of  the 
top  of  the  bowl.  Divide  it  into  fifths  and  mark  the 
divisions  with  the  paint-brush  and  blue  paint. 
Starting  a  quarter  of  an  inch  below  one  of  these 


Methods  of  Decoration 


45 


marks,  draw  a  small  ring,  about  half  an  inch  in 
diameter,  with  the  blue  paint.  Should  you 
make  a  mistake,  the  paint  will  erase  easily  after 
it  is  dry. 

Half  an  inch  below  the  first  ring  another  is  drawn. 
One  of  these  groups  of  two  small  rings  is  made 
below  each  of  the  five  marks  around  the  top  of  the 


Fig.  20 


bowl.  Then  starting  half  an  inch  below  the  top  of 
the  bowl,  and  midway  between  two  groups,  draw  a 
larger  ring  about  an  inch  in  diameter.  One  of 
these  rings  is  outlined  in  the  same  way  in  each  of 
the  five  spaces.  When  the  design  is  perfected  and 
the  paint  dry,  dilute  a  little  of  the  baked  clay  in  the 
saucer  to  the  consistency  of  thin  cream,  and  with 
it  and  the  brush,  thoroughly  cleansed  from  blue 


46  How  to  Make  Pottery 

paint,  trace  the  outlines  of  the  decoration.  Use  a 
full  brush,  and  make  the  lines  as  uniform  as  possi- 
ble in  width  and  thickness.  There  should  be  four 
or  more  coats  of  this  material  applied  in  order  to 
build  up  the  design  sufficiently,  but  only  the  first 
one  is  thin.  This  is  so  that  it  shall  cling  to  the  clay 
underneath.  The  next  and  subsequent  coats  are 
made  with  a  thicker  consistency  of  the  creamy 
mixture,  which  must,  however,  be  thin  enough 
to  flow  freely  from  the  brush.  Do  not  add 
a  coat  until  the  one  underneath  is  thoroughly 
dry. 

The  piece  is  now  ready  for  glazing. 
A  pale-green  glaze  may  be  used  (see  Chapter  V.). 

Incising  is  an  abso- 
lutely simple  process, 
which  gives  a  charm- 
ing effect.  Examples 
of  this  method  of 
decoration  are  shown 
in  the  fruit-bowl  with 
a  garland  of  orange  leaves  just  below  the  rim  on  the 
inside  (see  plate  and  Fig.  25),  and  the  smaller 
bowl  with  a  maple-seed  design  (see  plate  and  Fig. 
21).  Incising  also  helps  the  pierced  design  on  the 
rose-bowl  described  in  Chapter  VII. 


Methods  of  Decoration  47 

To  Decorate  a  Small  Bowl  with  Incised  Design  0} 
Maple  Seeds 

Materials       A  small  wheel-made  bowl, 

required:       A  pointed  steel  tool, 

A  pointed  boxwood  tool, 

A  box-wood  tool  with  curved  point. 

The  bowl,  a  low  one,  is  made  on  the  wheel  accord- 
ing to  the  directions  in  Chapter  III.  After  it  has 
dried  for  a  day,  it  may  be  decorated  with  an  incised 
design. 

Suppose  we  choose  for  this  a  winged  maple-seed, 
the  simple  outlines  of  which  any  one  can  draw. 
From  tip  to  tip  of  the  wings  should  measure  at  least 
an  inch  and  three-quarters.  If  the  bowl  is  small, 
not  more  than  four  and  a  half  inches  in  diameter  at 
the  top,  six  seeds  should  be  made  at  equal  distances 
around  it.  First  measure  the  circumference  of  the 
top  of  the  bowl.  Divide  it  into  sixths,  and  with  a 
pencil  mark  off  as  many  divisions  on  the  edge  of  the 
bowl. 

The  design,  which  is  drawn  so  that  the  seed 
portion  is  down  and  the  little  wings  turn  up,  is  first 
outlined  in  pencil  near  the  top  of  the  bowl.  Begin 
by  drawing  the  seed  part,  which  should  be  about 
an  inch  below  a  pencil-mark  on  the  edge.  With  a 
boxwood  point  deepen  the  line,  and  then  make  the 


48  How  to  Make  Pottery 

incision  still  deeper,  using  the  wooden  tool  with  a 
curved  point.  Take  care  not  to  make  a  double 
line  in  deepening  the  first  outline ;  it  should  be  a 
clean,  firm  line,  with  a  bevelled  edge.  Avoid  cut- 
ting under  the  edge,  as  the  glaze  will  not  run 
smoothly  over  it. 

If  the  piece  is  too  dry  to  admit  of  incising  with  a 
wooden  tool,  use  a  pointed  steel  tool  at  first  and 
finish  with  a  wooden  one.  Certain  parts  of  the 
design  should  be  accented  by  deepening  the  line — 
for  example,  the  rounded  seed  portion,  particularly 
where  it  joins  the  wings. 

This  bowl  may  be  finished  with  a  pale-green  mat- 
glaze  (see  Chapter  V.)  or  with   a   soft  brown  one. 

A  decoration  that  is  left  in  low  relief  by  cutting 
away  the  background  is  admirable  for  some  pieces. 
The  moth  design  on  the  rose-bowl  in  Chapter  VI.  is 
made  in  this  way.  The  design  is  first  drawn  on  the 
piece  in  pencil.  Next  it  is  outlined  with  firm,  sure 
strokes,  using  a  pointed  steel  tool,  and  taking  great 
care  not  to  cut  under  the  edge  of  the  outline,  but 
bevel  it,  as  in  other  processes.  Go  over  the  whole 
outline  of  the  design  again  with  a  boxwood  point, 
making  the  lines  deeper.  Then  start  close  to  the 
edge  of  the  outline  with  the  steel  tool,  which  has  a 
flat  point,  and  scrape  away  from  it,  cutting  as  deep 


Methods  of  Decoration 


49 


as  the  outline,  close  to  the   design,  and  sloping 
gradually  up  to  nothing  at  about  half  an  inch  from 


Fig.  22 

it.  Certain  parts  of  the  design  may  be  emphasised 
by  cutting  the  outline  somewhat  deeper  at  those 
points.  Be  sure  to  cut  away  enough  clay  about 
the  design  to  leave  it  in  decided  relief,  for  the  glaze 
softens  the  edges,  and  makes  them  too  indefinite  if 
they  are  not  firm  and  clear  in  the  beginning. 

Pierced  decorations  are  particularly  good  on  pot- 
tery. Such  simple  designs  as  those  in  Figs.  22,  23, 
and  24  will  be  found  the  most  satisfactory. 


Fig.  23 

In  planning  a  pierced  decoration  for  the  top  of  a 
piece,  take  care  not  to  start  it  too  close  to  the  rim; 


50  How  to  Make  Pottery 

three-quarters  of  an  inch  or  more  should  be  left 
between  the  edge  and  the  decoration,  otherwise 
the  piercing  will  weaken  the  piece. 

Outline  the  design  first  in  pencil,  then  with  firm, 
clear  strokes  follow  the  line  with  the  pointed  steel 
tool.  The  line  is  traced  a  second  time  still  more 
deeply.  All  the  clay  within  the  outlines  is  cut 
out   as   far   as   the   incision  has   been  made,  and 


CO  <0 

Fig.  24 

then  the  sharp  point  of  the  tool  is  run  through  the 
wall  close  to  the  fine.  While  the  clay  is  being  cut 
away  with  the  right  hand,  the  left  supports  the 
inner  wall  of  the  piece. 

When  the  whole  design  has  been  pierced,  moisten 
the  finger  with  water  and  soften  the  edges  of  the 
decoration,  that  the  glaze  may  flow  freely  over  it. 
Decorations  in  high  relief  are  made  as   follows: 


Methods  of  Decoration  51 

Small  lumps  of  clay,  as  nearly  as  possible  the  con- 
sistency of  the  piece  of  pottery,  are  applied  to  the 
portions  which  are  to  be  decorated,  and  which 
have  previously  been  criss-crossed  with  a  steel  tool, 
and  wet  with  slip.  The  design  is  then  moulded 
with  the  hands  and  wooden  modelling  tools,  work- 
ing the  edges  close  on  to  the  surface  of  the  piece. 


The  Glaze 
and  How  to  Apply  It 


CHAPTER  V 

THE    GLAZE    AND    HOW    TO    APPLY    IT 

Clay  that  is  simply  baked,  without  a  glazed 
coating,  will  not  hold  water  perfectly. 

One  can  imagine  what  a  blow  it  must  have  been 
to  the  early  potter  when  he  found  that  this  was  the 
case.  Some  say  that  he  used  wax  at  first  to  close 
the  pores  of  his  pottery,  and  later — perhaps  by  the 
overheating  of  a  kiln — glazed  pottery  was  discov- 
ered. Pottery  that  is  soft  will  develop  a  semi- 
glazed  surface  when  overtired,  and  it  is  probable 
that  some  such  accident  suggested  the  use  of  the 
glaze. 

The  first  glaze  was  doubtless  a  pure  silicate  of 
soda.  Oxide  of  lead  added  to  this  made  it  more 
fusible,  but  it  was  not  as  hard  or  durable. 

What  is  known  as  biscuit  is  baked  clay  porous 
and  without  gloss — for  example,  a  flower-pot. 

Glossy  pottery  has  a  very  thin  layer  of  glaze  upon 
it.      The  Samian  ware  of  the    Greeks    furnishes 

55 


56  How  to  Make  Pottery 

examples  of  this  finish.  Glazed  pottery  is  covered 
with  a  perceptible  coating  of  glass. 

Enamelled  ware,  or  pottery  with  a  mat -glaze, 
has  a  glazed  coating  made  opaque  with  oxide  of 
tin.  This  finish  is  used  on  some  of  the  most  beauti- 
ful art  pottery.  Glazes  may  be  coloured  with  cer- 
tain metallic  oxides  without  losing  their  trans- 
parency. 

One  is  often  confused  by  hearing  the  terms 
enamel  and  glaze  carelessly  used.  Enamel  should 
be  used  to  describe  a  vitreous  coating  that  is 
opaque,  and  glaze  a  glossy,  transparent  surface — 
both  may  be  coloured.  The  term  mat -glaze  is  an 
exception  to  this  rule.  This  means  an  opaque  glaze 
with  a  glossy  finish. 

The  materials  of  which  glazes  are  composed  are 
about  the  same  as  those  that  enter  into  the  com- 
position of  clays  with  a  few  additions.  There  is 
in  glazes,  as  in  clays,  the  play  of  soft  and  hard 
materials,  or  the  flux  and  frit.  Flint,  aluminum, 
or  china  clay  forms  the  frit  or  hard,  refractory- 
portion;  potash,  soda,  lead  or  borax  the  melting 
part  or  flux.  The  addition  of  clays  gives  dur- 
ability. 

In  preparing  the  flux,  it  is  melted  like  glass  and 
then  crushed  to  powder.     The  frit  must  first  be 


The  Glaze  and  How  to  Apply  It  57 

melted,  then  dropped  from  the  crucible  into  water 
before  it  can  be  powdered. 

The  making  of  glazes  is  not  often  done  by  ama- 
teurs, and  unless  one  is  planning  to  start  pottery- 
making  as  a  business,  and  requires  large  quantities 
of  glazes,  it  is  best  to  buy  them  from  a  reliable 
dealer.  They  come  in  the  form  of  powder — soft 
glaze,  hard  glaze,  and  stannifere,  which  is  a  hard 
glaze  with  some  oxide  of  tin  added,  to  make  it 
opaque.  The  soft  glazes  are  used  on  ware  which 
fires  at  a  low  heat,  and  is  therefore  not  durable. 
A  large  proportion  of  hard  glaze  must  be  added  to 
make  the  preparation  applicable  to  a  pottery 
which  is  fired  at  an  intense  heat,  while  if  one  wishes 
a  mat-glaze  the  stannifere  is  also  used. 

The  colouring  materials  may  be  bought  of  the 
same  dealer.  They  are  as  follows:  Antimony  for 
yellow,  cobalt  for  blue,  copper  for  green,  chrome 
for  green,  manganese  for  brown,  and  iron  for  brown. 
Red  oxide  of  iron  colours  a  purplish  red,  and 
carbonate  of  copper  makes  a  gray  green  that  is  very 
beautiful.  A  ground  glass  or  stone  slab,  on  which 
to  mix  the  glaze,  and  a  palette  knife,  will  be  re- 
quired; also  a  small  quantity  of  gum-arabic  and  of 
gum  tragacanth,  a  small  teacup,  and  a  measuring- 
glass.     These,  with  two  or  three  soft  paint-brushes 


58  How  to  Make  Pottery 

of  various  sizes — one  that  is  an  inch  wide,  one 
smaller,  and  another  larger — will  be  enough  of  an 
outfit  to  start  with. 

The  gum-arabic  should  be  dissolved  in  water  to 
the  consistency  of  honey.  It  is  used  in  the  first 
coat  of  glaze  to  bind  the  glaze  and  prevent  it  from 
rubbing  off.  Quite  a  little  of  it  may  be  prepared 
at  a  time  and  kept  in  a  covered  glass  jar  until 
needed.  The  gum  tragacanth  is  bought  in  small 
quantities — five  cents'  worth  at  a  time  Cover  this 
amount  with  one  pint  of  water  and  let  it  stand 
over  night.  In  the  morning,  strain  it  through  a 
fine  sieve  and  put  it  away  in  a  glass  jar  till  it  is 
needed. 

If  possible,  very  large  pieces  of  pottery  should 
be  fired  before  they  are  glazed — in  the  biscuit,  as  it 
is  called.  Small  and  medium-sized  pieces  may  be 
glazed  on  the  green  clay — the  term  by  which 
unbaked  clay  is  known  among  potters.  The  piece 
should  have  dried  thoroughly  for  several  days, 
until  it  is  light  gray  in  colour,  and  what  is  known 
as  bone  dry.  It  is  decorated,  if  decoration  is  re- 
quired, and  then  glazed.  All  vessels  that  are  used 
to  hold  or  measure  glaze  should  first  be  dipped  in 
water  to  prevent  waste  from  the  glaze  clinging  to 
them.     The  hands  should  be  washed  thoroughly 


The  Glaze  and  How  to  Apply  It  59 

after  working  with  glazes,  as  some  of  the  materials 
used  are  poisonous. 

For  the  inside  of  most  pieces  a  transparent  glaze 
is  used,  whether  the  outer  glaze  is  to  be  transparent 
or  opaque. 

All  of  the  odds  and  ends  of  transparent  glaze,  no 
matter  what  the  colour,  that  are  left  after  each 
glazing,  are  poured  into  a  large  bowl  or  other  ves- 
sel which  is  kept  for  the  purpose.  The  mixture  of 
all  colours  in  this  combination  of  glazes  makes  a 
neutral  tint  which  harmonizes  most  agreeably  with 
the  outer  glaze,  whatever  its  colour. 

It  is  applied  as  follows: 

To  Glaze  the  Inside  of  a  Piece  of  Pottery 

Take  a  small  cupful  of  transparent  glaze,  and, 
holding  the  piece  of  pottery  over  the  large  vessel 
containing  the  liquid,  pour  the  cupful  of  glaze  into 
it,  rolling  it  around  the  inside  of  the  piece  quickly 
but  carefully,  so  as  to  have  it  cover  the  entire  inner 
surface.  Then  turn  the  piece  deftly  and  suddenly 
bottom  up,  so  as  to  empty  it  into  the  large  vessel 
without  letting  any  of  it  drip  over  onto  the  outside 
of  the  piece.  Should  this  happen,  by  accident,  rub 
it  quickly  off  with  the  fingers. 


60  How  to  Make  Pottery 

The  Outside  Glaze  and  Horn  to  Apply  It 

The  most  satisfactory  finish  for  the  outside  of 
fine  pottery  is  a  mat  or  opaque  glaze  in  any  soft 
dull  shade  of  green,  brown,  blue,  yellow,  or  the  red 
obtainable  with  red  oxide  of  iron.  For  an  art  pot- 
tery, composed  of  fire-  and  blue-clay,  which  requires 
a  strong  heat,  the  following  glaze  is  applicable: 

Gray-Green  Mat-Glaze 

Mix     i  tablespoonful  of  soft  glaze, 

£  tablespoonful  of  stannifere,   and 
£  tablespoonful  of  China  clay, 

together  on  a  stone  or  glass  slab  with  a  palette 
knife,  adding  ^  teaspoonful  of  gum-arabic  and 
enough  water  to  make  the  consistency  a  little 
thicker  than  thick  cream.  About  J  teaspoonful  of 
carbonate  of  copper  added  to  this  mixture  (and 
ground  thoroughly  into  it  with  the  palette  knife) 
will  make  a  light  gray-green.  For  deeper  shades 
increase  the  quantity  slightly.  The  tint  appears 
much  lighter  than  it  will  when  fired;  indeed,  in  the 
colouring  of  glazes,  as  in  painting  on  china,  the 
worker  needs  a  great  deal  of  faith,  for  until  the 
magic  of  the  kiln  brings  out  the  colours  one  would 
never  guess  what  they  were  to  be. 

In  applying  the  glaze,  place  your  piece  bottom 


The  Glaze  and  How  to  Apply  It  61 

up  on  a  table,  or  other  flat  surface.  Dip  a  soft,  flat 
paint-brush  into  the  bowl  of  glaze,  and  beginning 
with  the  bottom,  paint  it  on  in  short  strokes  in 
every  direction — what  an  artist  would  call  cross- 
hatching — and  overlapping  slightly  like  the  shin- 
gles on  a  house.  The  bottom  receives  but  one  coat 
of  glaze,  as  it  is  liable  to  stick  in  firing  and  be  uneven 
if  it  has  more  than  one.  Next  start  at  the  sides, 
near  the  bottom  (as  the  piece  stands  upside  down), 
and  paint  down  for  an  inch  or  two  all  around.  The 
piece  is  then  set  right  side  up,  providing,  of  course, 
that  the  bottom  is  dry,  which  it  will  be  undoubt- 
edly, and  the  rest  of  it  is  glazed.  From  time  to 
time  stir  up  the  glaze  from  the  bottom,  that  it  may 
be  thoroughly  mixed. 

The  edge  especially  should  be  carefully  covered, 
and  the  outer  glaze  may  even  be  brought  over  inside 
the  piece  a  little.  Before  applying  the  second  and 
third  coats  (for  the  piece  receives  three)  two  tea- 
spoonfuls  of  gum  tragacanth,  well  mixed  according 
to  directions,  are  added  to  the  glaze.  In  putting 
on  the  second  coat,  the  piece  is  again  placed  upside 
down  on  the  table,  and  beginning  where  the  sides 
join  the  bottom,  the  glaze  is  applied  as  before. 
The  sides  and  top  edge  only  are  glazed  this  time. 
The  third  coat,  which  is  put  on  when  the  second  is 


62  How  to  Make  Pottery 

dry,  is  begun  at  the  top  edge,  covering  it  well,  and 
is  ended  gradually  and  unevenly  half  way  down  the 
sides. 

Pale-green  Mat-Glaze 

To  make  a  lighter  shade  of  green,  with  just  a  hint 
of  yellow  to  soften  it,  add  to  half  the  quantity  of 
the  glaze  first  mixed  as  much  again  of  the  uncol- 
oured  glaze  and  a  slight  sprinkling  of  yellow. 

It  will  be  seen  from  these  directions  how  much 
the  colouring  of  glazes  is  like  the  blending  of  pig- 
ments for  a  picture.  It  is  a  delightful  field  for  ex- 
periment, and  the  element  of  chance  is  supplied  by 
the  kiln,  which  often  does  unexpected  and  interest- 
ing things  to  one's  colours  and  glazes — leaving  here, 
a  touch  of  brown  about  the  rim  to  relieve  an  ex- 
panse of  green;  there,  a  metallic  tinge  almost  like 
lustre;  and  again  the  biscuit  peeps  through  the 
glaze,  giving  a  warmer  tone  to  the  edge  of  a  decora- 
tion. 

In  mixing  the  glaze  for  a  piece  that  has  been  fired 
in  the  biscuit,  make  it  a  little  thicker  than  that  for 
use  on  the  green  clay — about  the  consistency  of 
whipped  cream.  It  is  applied  somewhat  differ- 
ently, too.  A  potter  would  tell  you  to  "rag  it  on" 
— that  is,  put  it  on  with  firm,  short  strokes,  using  the 


The  Glaze  and  How  to  Apply  It  63 

ends  of  the  hairs  of  the  brush  instead  of  the  flat 
part.  Let  each  coat  dry  well  before  the  next  is 
applied.  Three  or  four  coats  will  be  necessary, 
except  for  the  bottom,  which  receives  but  one. 
After  the  first  coat,  gum  tragacanth  is  added,  as  in 
glazing  on  green  clay.  The  fourth  coat  need  not 
entirely  cover  the  piece,  but  the  top  should  be  care- 
fully glazed.  If  for  any  reason  the  pottery  has  to 
be  re-fired,  it  should  be  re-glazed,  but  two  coats 
only  will  be  necessary,  and  the  glaze  need  not  be 
quite  so  heavy  as  that  used  on  the  biscuit.  Do  not 
be  discouraged  if  your  pieces  need  a  second  or  even 
a  third  firing,  for  often  the  most  beautiful  results 
are  obtained  by  re-firing.  Quality — that  combina- 
tion of  richness,  and  depth  of  colour  and  texture — 
rarely  comes  with  the  first  firing. 


Pottery  for  Beauty  and  Use 


CHAPTER  VI 

POTTERY    FOR    BEAUTY    AND    USE 

When  one  thinks  of  the  limitless  possibilities  of 
pottery  in  household  decoration — the  great  dishes 
for  flowers  and  fruit,  the  lamp-bowls,  candlesticks, 
and  tiles — one  may  make ,  one  can  hardly  wait  to 
begin.  Now  is  the  chance  to  work  out  a  long- 
treasured  idea  for  a  match-bowl,  or  a  plant-jar  to 
hang  against  the  wall  or  window  frame.  Now  one 
can  show  the  superiority  of  one's  conceptions  over 
the  stupid  things  in  shops !  Let  us  hasten  to  get 
out  the  clay  and  begin. 

Dark-Green  Fruit-Bowl 

Materials      About  4J  pounds  of  clay, 
required:      A  plaster  mould  for  a  bowl,  10  or  11  inches  in 
diameter  at  the  top, 

The  oval  tools  of  sheet  steel, 

The  wooden  modelling  tools, 

The  pointed  steel  tool, 

A  flint  bag, 

A  rolling-pin, 

A  bowl  of  slip, 

A  small  sponge. 

67 


68  How  to  Make  Pottery 

Take  a  good  lump  of  clay,  about  four  and  a  half 
pounds,  well  worked  and  free  from  air-bubbles. 
Beat  out  a  piece  with  the  flat  of  the  hand  on  a  table 
until  it  is  about  three-quarters  of  an  inch  thick  and 
more  than  large  enough  to  cover  the  bottom  of  the 
plaster  mould  you  have  chosen.  It  should  be  of 
even  thickness,  and  may  be  rolled  with  a  rolling-pin 
to  make  it  smooth.  Be  sure  that  the  plaster  mould 
is  clean  and  free  from  scraps  of  clay.  Then  dust  it 
with  powdered  flint  tied  up  in  a  cotton  cloth.  Now 
fit  the  flat  piece  of  clay  carefully  into  the  bottom  of 
the  bowl  mould,  pressing  it  firmly,  but  lightly, 
against  it.  Cut  the  edge  evenly  around.  Next  a 
long  rope  of  clay  is  rolled  as  described  in  Chapter  II. 
It  should  be  an  inch  in  diameter,  and  long  enough 
to  go  around  the  bowl  just  above  the  bottom. 
Pat  it  flat  and  even,  and  cut  one  end  into  a  long 
point.  After  cross-cutting  the  edge  of  the  bottom 
piece  (to  insure  its  holding  firmly  to  the  coil  above), 
brush  it  with  slip  and  lay  the  coil  along,  pressing  it 
firmly  on  to  the  edge  of  the  bottom  piece.  Work 
the  edges  of  this  piece  and  the  coil  together  with 
firm,  short  strokes  of  the  flat  part  of  the  thumb  or 
forefinger  nail.  Where  the  coil  joins  the  other  end 
it  is  cut  into  a  long,  flat  point  that  will  fit  exactly 
the  point  at  the  beginning,  completing  the  row. 


Pottery  for  Beauty  and  Use  69 

For  the  next  coil  no  cross-cutting  with  the  tool  is 
necessary,  but  otherwise  the  process  is  the  same  in 
joining  this  and  subsequent  coils.  Care  should  be 
taken  to  press  the  clay  firmly  against  the  walls  of 
the  mould,  as  well  as  upon  the  coil  below.  When 
the  inside  of  the  mould  is  covered,  if  a  deeper  bowl 
is  desired,  add  one  or  two  more  coils  above  the  edge, 
taking  care  to  have  them  slope  in  such  a  way  as  to 
continue  the  lines  of  the  bowl.  It  is  then  set  away 
to  harden.  The  next  day  the  clay  will  have  dried 
and  shrunk  sufficiently  to  come  easily  away  from 
the  plaster.  The  bowl  is  then  placed  bottom  up 
on  a  table  or  flat  slab,  and  the  hollows  left  between 
the  coils  on  the  outside  are  wet  with  slip  and  filled 
in  evenly,  with  clay  of  the  consistency  of  that  in 
the  piece.  This  will  take  time  and  care.  The 
bowl  is  then  allowed  to  dry  for  an  hour  or  two. 
Next  it  is  carefully  scraped  and  made  even;  first 
with  the  oval  steel  tool  with  a  saw  edge,  held  at 
right  angles  with  the  bowl  and  curved  to  fit  the 
form :  this  is  to  get  the  large  bumps  off.  It  is  then 
carefully  evened  off  with  the  smooth-edged  oval 
tool  bent  to  fit  the  curves  of  the  bowl.  The  inside 
is  made  smooth  and  even  in  the  same  way,  brush- 
ing any  deep  hollows  with  slip  and  filling  them  in 
with  clay.     This  process  should  be  carefully  and 


70  How  to  Make  Pottery 

conscientiously  done,  so  that  the  walls  of  the  bowl, 
as  one  feels  them  between  finger  and  thumb,  are 
even  and  free  from  lumps.  They  should  not  be 
more  than  a  quarter  of  an  inch  thick. 

A  damp  sponge  is  then  passed  over  the  bowl,  and 
the  fingers  and  thumb  smooth  and  polish  it  outside 
and  in.  The  edge  is  trimmed  as  evenly  as  possible  by 
eye  with  a  steel  tool  and  then  bevelled  as  follows: 

On  a  large  slab  of  ground  glass  pour  a  little  water, 
which  should  be  spread  over  the  glass  till  it  is  thor- 
oughly wet.  Now,  holding  the  bowl  bottom  up, 
firmly  with  both  hands,  press  its  edge  quickly  and 


Fig.  25 

with  a  circular  motion  flat  on  the  glass.  It  must 
be  done  so  rapidly  and  deftly  that  it  will  not  stick, 
but  makes  the  edge  even  and  true.  Slip  it  off  at 
the  side  of  the  slab  instead  of  lifting  it  up  from  the 
centre.  The  bottom  is  finished  as  described  in 
Chapter  II.  If  this  is  done  in  the  morning,  the  bowl 
will  be  ready  for  the  decoration  in  the  afternoon. 
This  is  a  band  of  orange  leaves  (see  Fig.  25),  deeply 


Pottery  for  Beauty  and  Use  71 

incised  near  the  top  of  the  bowl  on  the  inside  (see 
Chapter  IV.).  More  character  will  be  given  to  the 
design  if  the  line  is  broad  and  deep,  particularly 
at  the  points  of  the  leaves,  which  are  thus  empha- 
sised. This  piece  being  so  large,  should,  if  possible, 
be  fired  in  the  biscuit  and  then  finished,  inside  and 
out,  with  a  dark-green  mat -glaze  (see  Chapter  V.), 
and  fired  again. 

Candlestick,  Thumb  Design 

Materials       About   i\  pounds  of  clay, 
required:       The  boxwood  modelling  tools, 

The  pointed  steel  tool, 

A  plaster  slab, 

A  small  sponge. 

This  sturdy  little  candlestick  shows  that  it  is 
hand  moulded  by  the  marks  of  the  potter's  thumb 
on  base,  handle  and  candle  cup.  The  square  base 
is  moulded  from  a  single  large  piece  of  clay.  This 
is  patted  flat  and  even  with  the  thick  part  of  the 
hand,  and  then  cut  square  and  the  sides  turned  up 
for  about  an  inch,  making  the  base  about  five  inches 
square  and  three-eighths  of  an  inch  thick.  It  is 
then  placed  on  a  plaster  slab,  and  the  corners  are 
pressed  in  with  a  firmly  held  thumb.  The  sides  of 
the  square  base  are  moulded  into  a  gradual  inward 
curve,  and  the  corners  are  slightly  depressed  (see 


72 


How  to  Make  Pottery 


plate).  A  cup  for  the  candle  (see  Fig.  26)  is  made 
by  rolling  a  piece  of  clay  into  cylindrical  form, 
about  an  inch  and  three-quarters  in  diameter  and 
two  inches  and  a  quarter  long.  At  the  top  of  this 
roll,  the  finger  makes  a  hollow  for  the  candle.  It 
should  be  remembered  that  the  clay  shrinks  both 
in  drying  and  firing,  so  this  hole  should  be  a  trifle 
large  and  deep  for  the  candle. 
The  sides  of  the  cup,  at  about  an 
inch  from  the  top,  are  squared 
and  pressed  in  so  that  the 
four  corners  will  stand  out  like 
columns.  The  hollowed  sides 
between  the  corners  show  the 
mark  of  the  thumb  (see  Fig.  26). 
The  centre  of  the  base  is  now 
wet  with  thick  slip  and  the  candle  cup  pressed 
firmly  on  to  it,  while  the  edges  are  moulded  closely 
on  to  the  base. 

A  piece  of  clay  is  then  rolled  and  flattened  into  a 
handle  an  inch  in  diameter  and  five  inches  long. 
This  is  put  on  at  one  corner  of  the  base,  and  is  not 
attached  at  any  other  point.  Before  moulding  it 
on  to  the  base,  touch  the  corner  lightly  with  thick 
slip,  to  insure  its  holding.  Where  the  handle  joins 
the  base  it  is  made  thick  and  substantial  by  adding 


Fig.  26 


Pottery  for  Beauty  and  Use 


73 


a  little  extra  clay.  The  print  of  the  thumb  is  made 
where  the  handle  joins  the  corner,  another  is 
pressed  on  the  top,  and  another  still  on  the  end  of 
the  handle  (see  plate  and  Fig.  27).  To  support  the 
handle  until  it  dries,  roll  a  ball  of  soft  paper  under 
it.  After  the  candlestick  has  stood  for  a  few  hours 
out  -  of  -  doors  or  in  - 
doors  overnight,  it  is 
carefully  trimmed  with 
one  of  the  wooden 
tools  or  the  sharp- 
pointed  metal  one, 
taking  care  to  leave 
sufficient  thickness  to 
give  it  a  sturdy,  sub- 
stantial character,  yet 
not  enough  to  make  it  clumsy.  It  is  then 
rubbed  over  with  a  damp  sponge  and  polished  with 
the  thumb  and  finger,  which  will  smooth  away  any 
lumps  and  give  the  piece  a  hand-moulded  look. 
Should  there  be  any  very  deep  hollows  to  make  it 
uneven,  they  should  be  wet  with  slip  very  slightly 
and  filled  in  with  clay  as  nearly  the  consistency  of 
that  in  the  candlestick  as  possible.  When  it  is 
bone  dry,  it  will  be  ready  for  the  glaze  (see  Chap- 
ter V.). 


Fig.  27 


74  How  to  Make  Pottery 

Bowl  for  a  Lamp 

Materials       About  3$  pounds  of  clay, 
required :       A  plaster  mould  for  a  bowl, 

The  wooden  modelling  tools, 

The  oval  sheet  steel  tools, 

The  pointed  steel  tool, 

A  rolling-pin, 

A  flint  bag, 

A  small  sponge. 

Having  chosen  a  good  mould  for  your  bowl,  brush 
it  inside  with  ground  flint  tied  in  a  cotton  cloth,  so 
that  the  clay  will  not  stick  to  it.  Now  beat  out  a 
piece  of  well- worked  clay  on  a  board,  with  the  flat 
of  the  hand,  until  it  is  perhaps  two  inches  more  in 
diameter  than  the  bottom  of  the  mould,  and  half 
an  inch  thick.  It  should  be  rolled  smooth  with 
the  rolling-pin.  Lay  it  in  the  mould,  pressing  it 
firmly  against  the  bottom  and  sides.  It  may  not 
be  out  of  place  here  to  say  that  no  tool  but  a  wooden 
one  should  be  used  in  working  in  moulds,  as  metal 
tools  are  liable  to  injure  the  plaster.  The  edge  of 
the  bottom  piece  is  next  cut  even  with  a  wooden 
modelling  tool,  and  a  lump  of  clay  is  formed  into  a 
rude  cube  shape  between  the  hands  and  then  rolled 
out  on  a  table  or  board  with  the  flat  of  the  hand 
till  about  three-quarters  of  an  inch  in  diameter. 
This  roll  of  clay  is  flattened  evenly  for  its  whole 


Pottery  for  Beauty  and  Use  75 

length.  The  top  edge  of  the  bottom  piece  is  marked 
with  criss-cross  lines  and  wet  with  slip.  The  roll 
of  clay  is  then  started  on  edge,  along  the  top  of  the 
bottom  piece,  pressed  firmly  down  upon  it  and 
against  the  sides  of  the  mould.  It  is  joined  to  the 
bottom  with  firm,  even  strokes  of  the  thumb  or  fore- 
finger nail.  When  the  circuit  has  been  made,  the 
two  ends,  each  cut  in  a  long,  flat  point,  so  that  they 
will  unite  perfectly,  are  joined.  Another  roll  is 
now  made,  the  upper  edge  of  the  previous  coil  is 
wet  with  slip,  and  the  coil  is  attached  in  the  same 
way,  being  careful  to  start  at  a  different  place  from 
where  the  previous  coil  was  joined.  Thus  the  whole 
bowl  is  built  up.  Where  there  are  any  decided  hol- 
lows made  by  joining  the  coils,  they  should  be  filled 
in  with  clay  of  the  consistency  of  the  piece,  and  the 
bottom  and  sides  smoothed  with  dampened  finger 
or  modelling  tool.  If  a  moderately  deep  mould  has 
been  chosen,  after  the  sides  are  covered  with  layers 
of  clay,  four  or  more  coils  may  be  added  above  the 
mould  to  make  a  deeper  bowl,  continuing  the  sides 
in  a  graceful  line.  To  do  this,  when  the  first  coil 
above  the  mould  has  been  attached,  the  bowl  is 
set  away,  out  of  doors  for  fifteen  or  twenty  minutes 
if  it  is  in  summer  or  indoors  for  a  longer  time  if  one 
is  working  in  the  winter.     Whenever  two  coils  have 


76  How  to  Make  Pottery 

been  built  up,  the  piece  is  set  away  to  harden. 
These  coils,  being  free  from  the  mould,  can  be 
joined  on  the  outside  as  well  as  within.  They  are 
brought  gradually  in  (see  plate)  until  there  is  a 
space  five  and  a  half  inches  in  diameter  at  the  top. 
If  a  central-draught  lamp  is  to  be  used  in  this  bowl, 
a  pierced  design  will  be  practical,  as  it  does  away 
with  the  necessity  for  a  hole  at  the  bottom  of  the 
bowl.  There  is  much  to  be  done,  however,  before 
the  piece  is  ready  for  the  design.  When  it  has 
stood  for  four  or  five  hours  or  overnight,  the  bowl 
can  be  lifted  from  the  mould,  the  cracks  on  the  out- 
side where  it  was  impossible  to  join  the  coils  are 
wet  with  slip  and  filled  in  with  clay  of  the  con- 
sistency of  the  bowl,  using  the  finger  or  a  wooden 
tool.  When  the  bowl  is  quite  dry,  it  is  smoothed 
inside  and  out,  first  with  the  oval  tool  with  saw 
teeth,  and  then  with  the  smooth-edged  one,  as 
described  on  page  19.  The  strokes  with  these  tools 
should  be  short  and  firm,  in  every  direction.  The 
piece  is  then  turned  bottom  up,  a  circle  is  drawn 
half  an  inch  in  from  the  edge  of  the  bottom,  and 
the  clay  within  it  scraped  out,  so  as  to  leave  a  flat 
surface  slightly  lower  than  the  outer  rim.  This  is 
where  the  potter  cuts  his  mark — a  simple,  quickly 
made  initial  in  lieu  of  a  signature. 


Pottery  for  Beauty  and  Use  77 

The  top  edge,  after  it  has  been  cut  as  true  as  pos- 
sible by  eye,  is  made  absolutely  even  by  the  method 
described  on  page  70.  The  whole  piece  is  then 
rubbed  with  a  damp  sponge  and  smoothed  and 
polished  with  the  fingers.  It  is  now  ready  for  the 
design  (see  Fig.  28). 

The  top  edge  of  the  bowl  is  marked  off  into  fifths, 
and  at  three-quarters  of  an  inch  from  the  top  the 

Fig.  28 

design  is  drawn  with  pencil,  so  that  each  time  it  is 
repeated  the  centre  shall  be  directly  below  a  mark 
on  the  edge.  It  is  first  incised  with  a  metal  tool, 
in  firm,  sure  lines.  Again  the  outline  is  traced, 
this  time  more  deeply.  Then  the  clay  within  the 
lines  is  cut  out  as  deep  as  it  has  been  incised,  and 
finally  the  sharp  edge  of  the  tool  cuts  through  the 
wall,  close  to  the  line.  The  left  hand  should  sup- 
port the  inner  wall  of  the  bowl  during  this  process. 
When  the  whole  design  has  been  made,  dip  the 
finger  in  water  and  soften  the  edges  of  the  cut  por- 
tion.    The  bowl  is  now  ready  for  glazing.     If  pos- 


78  How  to  Make  Pottery 

sible,  it  will  be  better  to  fire  such  a  large  piece  as 
this  in  the  biscuit  before  glazing.  It  will  look  well 
if  glazed  with  gray  blue  or  dark  green  (see  Chap- 
ter V.). 

Wall  Jar  for  Plants  or  Flowers 

Materials      About  4J  pounds  of  well-mixed  clay, 
required:       A  plaster  slab  about  10  by  12  inches, 
The  oval  tools  of  sheet  steel, 
The  pointed  steel  tool, 
A  rolling-pin, 

Ultramarine  blue  water-colour  paint, 
A  medium-sized  paint-brush  with  fine  point, 
A  saucerful  of  ground,  baked  clay,  mixed  with 
water. 

An  Indian  water-jar  of  basketry,  smeared  with 
pinon  gum,  pointed  at  the  bottom  so  that  it  could 
be  set  upright  in  the  ground  or  hung  by  leather 
thongs  to  a  tree,  suggested  the  form  of  this  jar. 
One  side  is  made  flat,  so  that  it  can  hang  against  the 
wall  of  library  or  piazza  holding  some  long  trailing 
plant  that  grows  in  water,  ivy,  or  wandering  Jew, 
or  wild  flowers  gathered  on  a  walk  through  woods 
and  lanes.  What  more  appropriate  way  to  make 
it  than  the  Indian  process  described  in  Chapter  II.  ? 
We  shallneed  about  four  and  a  half  pounds  of  clay^ 
well  mixed.  A  large  lump,  almost  two  pounds,  is 
flattened  out  on  a  table,  with  the  thick  part  of  the 


Pottery  for  Beauty  and  Use 


79 


hand  and  then  made  even  with  the  rolling-pin. 
The  sheet  of  clay  should  be  ten  by  twelve  inches, 
and  not  less  than  three-eighths  of  an  inch  thick. 
Upon  it  the  jar  form  shown  in  Fig.  29  is  outlined 
with  a  pencil,  making  it  as  large  as  possible  to  allow 
for  shrinkage.  It  is  then  cut  out  with  the  pointed 
steel  tool  and  transferred  very  carefully  to  a  large 
plaster  slab,  where  it  remains  while  the  walls  are 

being  built  upon  it.     A 

coil  of  clay  is  rolled  out, 
as  described  in  Chapter 
II.,  and  beginning  at  the 
left  side  of  the  jar  shape, 
at  the  top,  it  is  attached 
to  the  edge  (which  has 
previously  been  criss- 
crossed with  a  steel  tool 
and  wet  with  slip),  all  the  way  around  to  the  op- 
posite side  of  the  top. 

The  jar  is  then  put  in  the  air  until  quite  hard, 
when  the  next  coil  is  added  in  the  same  way.  The 
third  coil  is  brought  in  a  little  toward  the  centre, 
and  subsequent  coils  come  in  still  more,  so  as  to 
make  the  form  that  of  a  jar  cut  exactly  in  half. 
After  each  coil  is  attached,  it  should  be  left  in  the 
air  to  stiffen,  or  the  clay  beneath  will  not  support 


Fig.  29 


So 


How  to  Make  Pottery 


the  coil  in  progress,  so  great  is  the  strain  in  forming 
such  a  shape.  Each  time  a  coil  is  added  the  wall 
below  should  be  criss-crossed  with  the  steel  tool 
(an  extra  precaution)  and  wet  with  slip.  Care 
should  be  taken  not  to  make  the  walls  too  thick,  and 
to  join  the  coils  and  finish  the  inside  as  it  is  made ; 
for,  when  the  jar  is  completed,  it  is  impossible  to 
get  the  hand  and  tool  in  far  enough  to  smooth  and 
finish  it  well. 

When  the  jar  is  made,  except  for  a  diamond- 
shaped  gap  in  the  middle  of  the  front  wall,  the 
piece  to  fill  it  is  cut  and  fitted  in.  It  will  lie  almost 
parallel  with  the  back  wall.  Take  care  to  make  it 
full  large  for  the  opening,  and  join  it  to  the  inner 

edges  most  carefully,  for 
=^{1  jf*  here,  if  anywhere,  is  the 

jar  liable  to  crack.  The 
top  is  now  made  even 
by  eye,  using  the  point- 
ed steel  tool. 

When  the  jar  is  some- 
what dry,  two  handles 
(see  plate)  are  formed  of 
rolls  of  clay  (the  consist- 
ency of  that  used  in  making  the  jar),  five  and  a 
half  inches  long  by  an  inch  wide  and  half  an  inch 


Fig.  30 


FOTTERY  FOR  BEAUTY  AND  USE 

The  pale-green  rose-bowl  with  a  moth  design,  at  the  left,  has  beside  it  a  low  Dutch 
dish.     On  the  right  is  a  fruit-bowl  with  a  deep-green  mat-glaze. 


HOW  TO  MAKE  A  PLASTER  MOULD 
At  the  left  is  a  plaster  mould,  and  beside  it  a  rose-bowl  which  was  partially  formed 
within  it.  See  chapter  VII. 


^c- 


POTTERY  FOR  BEAUTY  AND  I  SK 

The  lamn-bowl  on  the  left  has  a  gray-b'ue  mat-g'aze.  Next  to  it  is  a  candlestick,  with 
the  marks  of  the  potter's  thumb  on  every  part  The  wall-jar  in  the  background  is  for 
plants  that  grow  in  water.     On  the  right  is  a  t\   wtr  candlestick  in  ereen  and  white. 


Pottery  for  Beauty  and  Use  81 

thick.  These  are  firmly  attached  to  the  back  wall 
of  the  jar  at  the  top  (see  plate),  according  to  the 
method  described  on  pages  39  and  40.  The  deco- 
ration (see  Fig.  30)  is  drawn  on  the  rounded  front 
wall  of  the  jar  with  ultramarine  water-colour,  and 
then  built  up  with  powdered  burnt  clay  and  water 
(see  directions  in  Chapter  IV.).  If  possible,  this 
piece  should  be  first  fired  in  the  biscuit.  A  glaze  of 
dark  gray  green  (see  Chapter  V.)  will  finish  it 
most  attractively. 

Dutch  Dish  for  Candy 

Materials      About  i|  pounds  of  clay, 
icquired:       The  wooden  modelling  tools, 

The  sharp-pointed  steel,  tool, 

A  plaster  tile, 

A  rolling-pin. 

A  quaint  Dutch  dish,  brought  from  Holland 
years  ago,  was  the  model  for  this  sturdy  little  piece 
of  pottery.  It  may  be  used  for  candy  or  to  hold  a 
vase  of  flowers,  or  a  potted  plant,  protecting  a  pol- 
ished table.  A  lump  of  clay  is  rolled  on  a  table 
with  the  hands  and  a  rolling-pin  to  the  thickness 
of  half  an  inch.  Upon  this  clay  sheet  a  rectangle 
four  and  a  quarter  by  four  and  a  half  inches  is 
drawn  with  a  pencil  and  cut  out  with  the  pointed 
steel  tool.     It  is  then  transferred  to  a  plaster  tile. 


82  How  to  Make  Pottery 

To  the  edge  of  this  rectangle  a  coil  of  clay  is 
attached  according  to  the  directions  in  Chapter  II., 
and  flared  slightly  outward,  taking  care  not  to 
make  the  corners  sharp,  but  rounded  and  even. 
After  the  first  coil  has  stiffened,  and  the  sides  have 
been  made  somewhat  uniform  and  thin,  it  is  cut 
even  by  eye,  curving  the  edge  up  gradually  toward 
the  middle  of  the  sides  and  depressing  it  slightly  at 
the  corners. 

A  second  coil  is  now  added,  but  instead  of  at- 
taching it  to  the  top  of  the  first  one,  it  is  joined  just 
below  the  top  and  inside  the  first  coil.  When  it 
has  stiffened  sufficiently  in  the  air,  the  dish  is 
smoothed  carefully  inside  and  out  with  the  hand 
and  the  wooden  modelling  tools,  making  the  walls 
even  and  thin  and  perfecting  the  shape. 

The  effect  of  legs  is  given  by  cutting  under  the 
sides,  beginning  half  an  inch  above  the  bottom.  If 
this  is  started  three-quarters  of  an  inch  from  the 
corners,  it  will  leave  a  sturdy,  short  leg  an  inch  and 
a  half  wide  at  each  of  the  four  corners  of  the  dish. 

A  roll  of  clay  about  five  and  a  half  inches  long,  an 
inch  wide,  and  three-eighths  of  an  inch  thick  is 
made  into  a  handle  (see  plate),  which  is  attached 
at  the  middle  of  one  of  the  sides  of  the  dish.  At 
the  two  points  where  it  is  to  be  joined,  the  side  of 


Pottery  for  Beauty  and  Use  83 

the  dish  is  criss-crossed  with  the  steel  tool  and  wet 
with  slip. 

The  bottom  is  finished  by  drawing  a  square 
with  a  pencil,  half  an  inch  in  from  the  edge,  and 
depressing  it  within  the  square,  so  as  to  leave  a 
flat,  even  surface.  The  potter's  mark  is  then  made 
within  this  square. 

A  pale  green  mat -glaze  (see  Chapter  V.)  makes 
a  charming  finish  for  this  piece. 

Rose-Bowl  with  Moth  Design 

Materials      About  5  pounds  of  clay, 
required :      A  rolling-pin, 

The  oval  sheet- steel  tools, 

The  pointed-steel  tool, 

The  steel  tool  with  a  flat  end, 

A  plaster  tile. 

This  rose-bowl,  which  is  shown  in  the  plate, 
was  built  up  without  a  pasteboard  outline.  If 
one's  eye  is  reasonably  true  this  is  not  a  difficult 
matter,  but  otherwise  the  outline  process  (see 
Chapter  II.)  may  be  followed. 

A  piece  of  clay  is  first  patted  flat  with  the  hand, 
and  then  rolled  out  with  the  rolling-pin,  until  it 
is  six  inches  square  and  about  five-eighths  of  an 
inch  thick.  Upon  this  clay  sheet  a  circle  is  marked, 
five  inches  in  diameter,  cut  out  and  placed  on  a 


84 


How  to  Make  Pottery 


plaster  tile.     The  edge  is  criss-crossed  with  a  steel 
tool  and  wet  with  slip,  and  the  first  coil  is  attached 
(see  Chapter  II.). 
Two  coils  are  built  up,  and  then  they  are  pressed 

outward  to  form  the 
beginning  of  the  out- 
line, shown  in  Fig  31. 
This  outline  was  taken 
from  the  lower  sweep  of 
the  wings  of  a  lunar 
Fig.  31  moth,    and  the   same 

moth  forms  the  relief  design  upon  it  (see  Fig.  32). 
The  bowl  is  then  put  out-of-doors  until  the 
clay  is  sufficiently  firm  to  support  two  more  coils. 
These  are  added;  flar- 
ing them  to  follow  the 
outline,  and  then  the 
bowl  is  put  away  to 
harden — in  the  air,  if 
the  temperature  is  not 
too  cold,  otherwise  in- 
doors. It  is  built  up 
exactly  as  was  the  flower 
jar  in  Chapter  II.,  ex- 
cept that  there  is  no  cardboard  outline  to  test  it ; 
the  eye  alone  is  the  guide.     Great  care  should  be 


Fig.  32 


Pottery  for  Beauty  and  Use  85 

taken  not  to  add  the  coils  until  those  below 
are  quite  stiff,  for  the  decided  flare  makes  it 
difficult  to  keep  the  sides  firm  and  true  in 
outline.  The  circumference  of  the  bowl,  at  its 
widest  part,  should  be  about  thirty  inches. 
YVTien  it  is  finished,  the  sides  within  and  with- 
out are  smoothed,  first  with  the  saw-edged 
oval  tool,  then  with  the  smooth  one.  The  edge  is 
cut  as  true  as  possible  by  eye,  and  made  perfectly 
level  by  pressing  it  quickly  and  lightly  on  the 
ground -glass  slab,  wet  with  clear  water,  as  already 
described.  A  damp  sponge  is  then  passed  over 
the  piece,  inside  and  out,  while  the  fingers  rub  and 
polish  it  dry. 

The  bottom  is  finished  and  the  potter's  mark 
made  as  described  in  Chapter  II. 

When  the  bowl  is  thoroughly  dry — say  the 
following  day — it  is  ready  for  the  decoration. 

Divide  the  circumference  of  the  top  of  the  bowl 
into  fifths,  with  pencil  marks,  lightly  made.  Then 
draw  the  design  upon  it,  so  that  the  top  of  the  up- 
per wings  shall  be  not  less  than  an  inch  from  the 
edge  of  the  bowl.  Make  the  moths  as  nearly  life 
size  as  the  bowl  will  allow.  Three  and  a  half 
inches  across,  from  tip  to  tip  of  the  upper  wings, 
with  spaces  an  inch  and  a  half  between  them,  will 


86  How  to  Make  Pottery 

look  well,  if  the  bowl  is  large  enough.  Having 
drawn  the  design  in  pencil,  outline  it  firmly  with 
the  sharp  steel  tool,  taking  care  to  bevel  the  edge 
of  the  design.  Never  cut  under  the  edge,  as  the 
glaze  will  not  flow  well  over  it.  Go  over  the  out- 
line, making  it  firm  and  deep,  with  a  wooden 
point.  Now,  starting  close  to  the  edge  of  the 
moth,  with  the  flat-pointed  steel  tool  scrape  away 
from  it,  so  as  to  cut  as  deep  as  the  outline,  close 
to  the  design,  and  shave  off  to  nothing  at  about 
half  an  inch  from  it.  This  will  give  a  low  relief 
effect,  which  is  very  attractive.  The  antennas 
are  incised  (see  Chapter  IV.),  and  the  markings 
of  the  moth  may  be  built  up  with  ground,  baked 
clay,  so  as  to  heighten  the  relief.  The  bowl  may 
be  glazed  a  pale  green  with  a  slight  yellow  tinge 
(see  Chapter  V.)  to  suggest  the  colour  of  the 
moth.  It  should,  however,  if  possible  be  fired 
first  in  the  biscuit. 

Flower  Candlestick 

Materials      About  i§  pounds  of  clay, 
required:      The  wooden  modelling  tools, 
A  plaster  tile. 

A  candlestick  in  flower  form  may  be  made  in 

green  and  white,  for  a  bedroom  in  a  country  house. 

Five  leaves,  much  the  shape  of  poppy  leaves. 


Pottery  for  Beauty  and  Use  87 

radiate  from  the  centre,  making  a  base  from  which 
the  stem  rises  for  three  inches.  A  round,  slightly- 
flattened  calyx,  topped  by  a  five-petalled  flower, 
forms  the  cup  for  the  candle.  A  sixth  leaf,  start- 
ing at  the  centre  of  the  base,  curls  over  until  its 
tip  rests  sideways  against  the  stem,  serving  the 
double  purpose  of  a  handle  and  a  brace  for  the 
stem.  The  base  should  be  modelfed  first,  from 
a  single  piece  of  clay,  placed  on  a  plaster  tile.  Care 
should  be  taken  to  have  it  sufficiently  thick — at 
teast  half  an  inch  in  most  places.  Although  the 
leaves  should  be  indicated,  do  not  try  to  carry 
the  leaf  form  way  to  the  centre  of  the  base.  Let 
the  irregular  outline  of  the  whole  base,  with  an 
occasional  raised  tip,  or  edge  of  a  leaf,  suggest 
rather  than  imitate  leaves.  The  leaf  that  forms 
the  handle  will,  of  course,  be  more  carefully  mod- 
elled. Now  mould  the  stem,  about  an  inch  in 
diameter  and  three  inches  long,  with  the  calyx 
on  the  end,  an  inch  and  three-quarters  in  diameter, 
and  an  inch  high.  After  criss-crossing  the  middle 
of  the  base  with  the  pointed-steel  tool,  wet  it  with 
slip  and  set  the  stem  on  the  base,  working  the 
edges  firmly  on  to  it  with  the  flat  of  the  nail  and 
wooden  modelling  tools.  The  leaf  for  the  handle 
is  brought  over  against  the  stem  with  a  graceful 


88  How  to  Make  Pottery 

turn,  and  there  fastened  with  a  touch  of  slip  and 
some  clay  added  underneath.  Be  careful  to  have 
the  whole  candlestick  substantial,  and  not  at  all 
thin  in  construction,  or  it  will  suggest  metal  work 
rather  than  pottery. 

After  the  candlestick  has  stiffened  for  a  few 
hours,  a  five-pet  ailed  flower,  three  and  three- 
quarter  inches  in  diameter,  is  modelled  and  put 
on  top  of  the  calyx,  which  has  first  been  criss- 
crossed and  wet  with  slip.  The  cup  for  the  candle 
is  next  hollowed  out  in  the  centre  of  the  flower  and 
calyx,  raising  the  edge  of  the  flower  centre  slightly 
above  the  surrounding  petals.  The  candle  cup 
should  be  a  trifle  larger  than  it  will  need  to  be 
when  finished,  as  it  shrinks  somewhat  in  drying 
and  firing,  and  the  glaze,  too,  fills  it  up  a  little. 
Be  sure,  also,  to  have  it  deep  enough  to  hold  the 
candle. 

The  base,  stem,  and  handle  are  finished  with  a 
gray  green  mat -glaze  (see  Chapter  V.),  while  the 
petals  are  white — the  uncoloured  mat-glaze. 


How  to  Make  a  Plaster 
Mould 


CHAPTER  VII 

HOW    TO    MAKE    A    PLASTER    MOULD 

In  building  pieces  of  pottery  whose  walls  have 
a  decided  flare,  a  plaster  mould  will  be  found  most 
useful.  Its  sides  support  the  coils  of  clay  and 
enable  the  potter  to  form  his  piece  much  more 
rapidly  and  surely  than  he  could  by  eye,  or  even 
with  the  cardboard  outline. 

It  should,  however,  be  used  with  judgment, 
rather  as  an  aid  in  beginning  a  piece  which  is  after- 
ward finished  by  eye  than  as  a  mould  in  which 
pieces  are  duplicated.  Turning  out  many  pieces 
exactly  alike  savours  of  commercialism  and  does 
not  develop  the  potter's  individuality.  Several 
bowl-shaped  moulds,  varied  in  form  and  flare,  if 
used  as  suggested,  will  be  a  great  assistance  to  the 
potter.     They  are  made  quite  easily,  as  follows: 

A  Bowl-shaped  Mould  of  Plaster 

Materials       6  or  8  pounds  of  clay,  well  mixed, 
required :      A  bowl,  or  mould  in  bowl  shape, 
A  dishpan  full  of  plaster  of  paris, 

91 


92  How  to  Make  Pottery 

A  dishpan  of  water, 

A  bag  of  ground  flint, 

A  piece  of  oilcloth  8  inches  wide  by  i\  yards 

long, 
2  clothes  pins, 
A  stout  cord  or  rope, 
A  wooden  wedge, 
A  few  drops  of  olive  oil, 
The  wooden  modelling  tools, 
The  rectangular  tool  of  sheet  steel, 
A  large  hoe-shaped  tool, 
A  large  kitchen  spoon. 

Having  chosen  the  bowl  that  you  wish  to  copy, 
dust  it  with  a  cotton  cloth  in  which  ground  flint 
is  tied,  and  roll  out  a  piece  of  clay  two  or  more 
inches  larger  in  diameter  than  the  bottom  of  the 
bowl,  and  about  an  inch  thick.  Press  this  care- 
fully into  the  bottom,  making  sure  that  it  touches 
everywhere.  Now  roll  out  several  other  pieces 
of  the  same  thickness,  large  enough  to  reach  from 
the  upper  edge  of  the  bottom  piece  to  the  rim  of 
the  bowl,  and  four  or  five  inches  wide.  The  upper 
edge  of  the  bottom  piece  having  been  cut  even  and 
wet  with  slip,  these  pieces  are  pressed  down  firmly 
and  joined  to  it  with  the  nail  stroke  before  men- 
tioned. Great  care  is  also  taken  to  press  these 
pieces  against  the  sides  of  the  bowl.  When  the 
bowl  is  lined  in  this  way  with  a  coating  of  clay 
an  inch  or  more  in  thickness  at  every  point  close 


How  to  Make  a  Plaster  Mould  93 

against  its  walls,  the  clay  is  smoothed  evenly  on 
top,  on  a  line  with  the  rim  of  the  bowl  (using  the 
rectangular  tool  of  sheet  steel)  and  set  outside  to 
harden. 

When  somewhat  firm,  the  bowl  is  filled  in  with 
clay  until  only  a  space  the  size  of  a  man's  hand 
is  left  in  the  middle.  It  is  then  set  away,  this 
time  over  night,  to  harden. 

The  next  day  the  clay  will  have  dried  and  shrunk 
sufficiently  to  enable  the  potter  to  slip  it  out  of  the 
mould.  Any  cracks  or  hollows  that  may  be  found 
on  the  outside  are  wet  with  slip  and  filled  in  with 
clay  of  the  consistency  of  the  piece.  After  the 
clay  is  quite  dry,  the  form  of  the  mould  should  be 
made  perfectly  true  by  hand  (using  the  oval  sheet- 
steel  tools)  or  on  the  wheel.  If  the  latter  method 
is  chosen,  place  the  clay  mould  bottom  side  up 
on  the  wheel,  centre  it  (according  to  the  directions 
in  Chapter  III),  and,  taking  a  large  hoe-shaped 
tool,  hold  it  firmly,  bracing  the  hand  still  better 
with  a  stick  laid  across  from  a  plaster  mould,  or 
other  convenient  object,  on  the  table,  to  one's  lap. 
Having  set  the  wheel  in  motion,  hold  the  dull  point 
of  the  tool  so  that  it  just  touches  the  wall  of  the 
mould,  near  the  wheel.  Move  the  point  up  very 
slightly  with  each  revolution  of  the  wheel — this 


94 


How  to  Make  Pottery 


will  trim  and  perfect  the  sides.  The  bottom  is 
made  even  in  the  same  way.  Now  wash  the  wheel 
outside  of  the  mould  carefully  and  oil  it  with  olive 
oil.  Take  a  piece  of  heavy  oilcloth,  about  eight 
inches  wide  and  long  enough  to  reach  around  the 
wheel,  overlapping  about  a  foot.  Placing  it  with 
the  right  side  in,  draw  it  tightly  and  fasten  with 
clothes   pins  (see  Fig.  33).     Next   tie    a  rope  or 

stout  cord  around  the 
oilcloth,  about  on  a 
level  with  the  wheel, 
and,  to  make  it  more 
secure,  wedge  it  with 
a  piece  of  wood.  Roll 
strips  of  clay  about 
the  diameter  of  a 
lead  pencil,  and  stop  the 
cracks  where  the  oilcloth  overlaps,  also  between  the 
oilcloth  and  the  wheel,  very  carefully,  so  as  not  to 
touch  the  clay  mould.  Be  careful,  from  now  on, 
not  to  move  the  wheel  until  the  mould  is  made. 
Now  mix  your  plaster  of  paris,  as  follows:  Have 
an  empty  basin  or  dishpan,  large  enough  to  hold 
the  quantity  necessary  for  the  mould — you  will 
learn  to  judge  this  pretty  well  by  eye.  Put  in  as 
much  water  as  you  will  need,  and  sift  gradually 


Fig.  33 


How  to  Make  a  Plaster  Mould  95 

into  it,  by  the  handfuls,  the  dry  plaster,  pressing 
out  all  lumps;  in  this  way  the  water  will  reach 
every  particle.  When  there  is  a  small  island  of 
plaster,  about  an  inch  above  the  surface  of  the 
water,  there  will  be  enough.  Let  the  plaster  get 
thoroughly  saturated  by  the  water,  as  it  will  in  a 
few  minutes ;  then  mix  with  the  hands  or  a  large 
spoon  until  it  is  the  consistency  of* thick  cream. 
Pour  it  gradually  around  and  over  the  clay  mould, 
not  all  in  one  place,  until  it  is  about  an  inch  and  a 
half  or  two  inches  above  the  bottom  of  it.  Let 
it  set  for  an  hour  or  more  until  it  seems  perfectly 
hard.  The  oilcloth  is  then  taken  off,  and  with 
the  dull  point  of  the  hoe-shaped  tool  the  bottom 
is  trimmed  true  on  the  wheel,  in  the  same  way  as 
the  wheel-made  pottery  is  finished.  The  sides 
should  also  be  smoothed  and  made  even  with  the 
straight-edged  sheet-steel  tool.  It  then  looks  like 
a  great  frosted  cake.  When  the  plaster  is  hard 
and  set,  the  mould  is  taken  from  the  wheel  and 
reversed,  so  that  the  clay  may  be  removed.  To 
do  this,  dig  out  the  inside  of  the  clay  mould  with 
a  large  sheet -steel  tool,  taking  care  not  to  come 
near  the  plaster,  which  would  be  injured  by  the 
steel.  The  shell  of  clay  remaining  can  be  easily 
lifted  out  with  the  fingers. 


96 


How  to  Make  Pottery 


One  who  does  not  own  a  wheel  can  make  a 
mould  by  setting  the  clay  bowl,  bottom  up,  in 
the  centre  of  a  small  shallow  bread  or  dish  pan, 
which  must  then  be  well  oiled  on  its  inner  surface. 
The  plaster  of  paris  is  mixed  and  poured  around 
and  over  the  clay  mould,  as  already  described. 
If  one  uses  a  great  deal  of  clay,  plaster  basins 

may  be  made  for  drying 
out  the  superfluous 
water  from  the  clay 
after  it  has  been  mixed. 
These  are  moulded  in 
the  form  shown  in  Fig. 
34,  the  straight  -  sided 
circular  cavity  in  the 
centre  being  about  three 
inches  deep,  and  the 
whole  slab  perhaps  sixteen  inches  square.  The 
basin  part,  like  the  bowl-shaped  mould  just  de- 
scribed, is  first  formed  in  solid  clay,  and  the 
mould  is  made  in  the  same  manner. 

Plaster  slabs,  both  round  and  square,  to  hold 
the  pieces  of  pottery  while  they  are  being  made 
and  dried,  may  also  be  moulded. 


Fig.  34 


How  to  Make  a  Plaster  Mould  97 

Rose-Bowl  Started  in  a  Mould 

Materials  A  bowl-shaped  mould  of  plaster,  3^  inches  in 
required  :  diameter  at  the  bottom  and  9  J  inches  at 

the  top, 

About  3  J  pounds  of  clay, 

A  bag  of  ground  flint, 

The  wooden  modelling  tools, 

The  oval  tools  of  sheet  steel, 

The  sharp-pointed  steel  tool, 

A  bowl  of  slip, 

A  small  sponge, 

A  rolling-pin. 

A  charming  rose-bowl  may  be  built  up  in  the 
plaster  mould  described  in  this  chapter.  About 
three  and  a  half  pounds  of  well-worked  clay  will 
be  needed,  and  the  usual  tools. 

A  small  lump  of  clay  is  first  patted  out  with  the 
hands  on  a  table  or  board,  then  rolled  smooth 
with  a  rolling-pin  until  it  is  three-eighths  of  an 
inch  thick  and  about  six  inches  across.  This  is 
laid  into  the  bottom  of  the  mould,  which  has 
previously  been  dusted  with  ground  flint  tied  in 
a  cotton  cloth.  The  clay  is  pressed  lightly,  but 
carefully,  against  the  bottom  and  sides,  and  then 
made  even  at  its  upper  edge  with  a  wooden  tool. 
Strokes  of  the  wooden  modelling  tool,  cutting  this 
upper  edge  criss-cross,  and  a  touch  of  slip,  prepare 
it  for  the  first  roll  of  clay,  which  is  made  and  at- 


98  How  to  Make  Pottery 

t ached  as  described  in  Chapter  II.  These  coils 
need  not  be  as  thick  as  those  used  in  making  the 
first  pieces.  As  the  worker  gains  experience,  he 
can  make  the  walls  of  his  pieces  much  lighter  than 
at  first,  and  still  keep  them  strong.  Subsequent 
coils  are  joined  in  the  same  way,  taking  care  to 
press  each  against  the  wall  of  the  mould,  as  well 
as  upon  the  coil  beneath.  When  the  sides  of  the 
bowl  are  covered,  a  coil  is  attached  above  the 
edge  of  the  mould.  This  should  be  almost  ver- 
tical, instead  of  flaring,  and  a  second  coil  (which 
is  joined  after  the  first  has  stiffened  out-of-doors 
for  twenty  minutes)  is  brought  in  slightly  toward 
the  centre.  The  bowl  is  then  left  over  night, 
when  it  will  be  quite  dry  and  have  shrunk  suffi- 
ciently to  slip  easily  out  of  the  mould.  It  is  turned 
bottom  up  on  a  table,  and  the  cracks  between  the 
coils  are  wet  with  slip  and  carefully  filled  in  with 
clay  of  the  consistency  of  the  bowl.  After  it  has 
been  set  away  to  harden  for  a  few  hours,  it  is  made 
smooth  and  even  with  the  oval  tools  of  sheet  steel 
as  described  in  previous  chapters.  In  trimming 
the  walls  to  an  even  thickness,  they  may  be  made 
comparatively  thin — a  little  less  than  a  quarter 
of  an  inch.  Next  the  bottom  is  finished  and 
the   potter's    mark    made.     The    edge,     after    it 


How  to  Make  a  Plaster  Mould  99 

has  been  bevelled  by  eye,    is    perfected    on   the 
ground-glass  slab. 

The  piece  is  now  ready  for  its  decoration.  This 
is  the  design  shown  in  Fig.  35  The  circumference 
of  the  top  of  the  bowl  is  divided  into  fifths,  and 


Fig.  35 

marks  are  made  in  pencil  half  an  inch  below  the 
rim.  Just  below  each  of  these  marks  the  design 
is  drawn,  placing  it  so  that  if  a  line  were  drawn 
straight  down  from  the  pencil  mark,  one  of  the 
oval  figures  would  be  on  each  side  of  it.  The  cen- 
tre of  the  design  is  pierced,  as  indicated  in  Fig  35, 
by  the  method  described  in  Chapter  IV.,  and  a 
deep  incised  line  surrounds  it. 

A  pale  green  mat-glaze  (see  Chapter  V.)  com- 
pletes the  bowl. 


The  Making  of  a  Tile 


CHAPTER  VIII 


THE    MAKING    OF    A    TILE 


The  ancient  Egyptians  were  prob.ably  the  first 
tile  -  makers.  Some  of  their  most  remarkable 
pieces  of  enamel  work  are  clay  plaques  or  slabs, 
made  as  early  as  1300  B.  C.  Figures  of  men  and 
animals  were  drawn  upon  them,  modelled  in  low 
relief,  and  coated  with  enamels,  brilliant  and  beau- 
tiful in  colour. 

In  other  tiles  a  kind  of  mosaic  was  made — a 
combination  of  fine  clay  and  enamels,  which  were 
mixed  into  soft  pastes.  The  design  was  modelled 
and  fitted  together  in  these  coloured  pastes,  which, 
when  they  were  fired,  the  heat  fixed  and  vitrified. 
Again  these  cunning  craftsmen  left  in  the  clay 
incisions  forming  a  design.  Into  these  settings, 
so  to  speak,  small  pieces  of  glass  or  enamel  were 
fitted,  and  when  fused  into  place  by  the  heat  of  the 
kiln  suggested  jewels. 

Now-a-days  our  artist  potters  are  designing 
and    modelling  tile  for  wall  and  floor  decoration 

103 


104 


How  to  Make  Pottery 


Fig.  36 


— whole  mantels  to   match  the  colour  scheme  of 
a  library  or  my  lady's  boudoir. 

To  the  uninitiated, 
the  making  of  a  tile 
seems  almost  too  simple 
to  learn — just  a  slab  of 
clay,  cut  square  and 
baked.  Simple  enough 
it  is,  to  be  sure,  yet  it 
has  difficulties  enough 
to  make  it  interesting. 
Suppose  we  mould  a 
tile  and  learn  by  experience  just  what  the  difficul- 
ties are  and  how  to  surmount  them. 

The  clay  that  is  used 
in  moulding  tiles  is  the 
same  as  that  of  which 
the  other  pieces  of  pot- 
tery are  made — i.  e.,  a 
mixture  of  fire  and  ball 
or  blue  clay  with  the  ad- 
dition of  a  large  amount 
of  what  is  called 
by  potters,  "grog." 
This  is  fire  clay  which  after  baking  becomes  pale 
yellow  in  colour  and  quite  hard.      It  is  pounded 


Fig.  37 


The  Making  of  a  Tile  105 

into  pieces  the  size  of  a  small  pea,  and  smaller, 
and  mixed  thoroughly  through  the  clay,  to  act 
as  a  tempering  agent.  Mould  in  as  much  of  the 
"grog"  as  the  clay  will  hold.  Too  much  will 
make  it  lose  its  plasticity  and  separate  into  small 
lumps,  but  short  of  this  the  more  "grog"  the  tile 
clay  contains  the  better,  as,  being  baked  and 
shrunken,  it  minimises  the  chances  of  cracking 
by  shrinkage. 

In  making  a  tile,  the  following  materials  will  be 
required : 

About  4%  pounds  of  tile  clay, 

A  level  board,  about  15  by  20  inches, 

A  frame  made  by  screwing  a  strip  of  wood, 
I  of  an  inch  thick  by  2  inches  wide  and  21 
inches  long,  on  each  of  the  long  edges  of  a 
board,  14$  inches  wide  by  21  inches  long, 

3  pieces  of  white  cheese-cloth,  15  by  21  inches, 

A  rolling-pin, 

The  rectangular  sheet-steel  tool, 

A  T  square  or  a  piece  of  sheet  metal,  8  by  8 
inches, 

A  strong,  sharp  knife, 

A  bowl  of  slip, 

The  boxwood  modelling  tools, 

The  pointed- steel  tool, 

The  steel  tool  with  flat  point. 

To  begin  with,  a  large  piece  of  tile  clay  is  worked 
until  all  the  air-holes  are  out  of  it,  as  already  de- 
scribed. 


io6 


How  to  Make  Pottery 


A  wooden  board  which  is  absolutely  level,  having 

previously  been  covered  with  a  piece  of  wet,  white 

cheese-cloth,  which  is 
tacked  securely  upon  it, 
the  clay  is  moulded  into 
a  square  by  hand  and 
laid  upon  the  board. 
It  is  then  pounded  flat 
with  the  thick  part  of 
the  hand  into  an  irregu- 
lar square  cake,  and 
rolled  with  a  rolling-pin, 

wet  with  slip,  until  it  is  a  little  less  than  half  an 

inch  thick. 

A  wooden  frame  made 

of  a  board  fourteen  and 

a  half  inches  wide    by 

twenty-one  inches  long, 

with   a   strip    of   wood 

the  same  length,  seven- 
eighths  of  an  inch  thick 

when   planed,   and  two 

inches  wide,  screwed  on 

Fig.  39 
to    each     of    the    long 

edges,  should  have  been  provided  beforehand.     A 

piece  of  wet  cheese-cloth  is  spread  upon  this  board, 


The  Making  of  a  Tile 


107 


and  the  clay  square  is  carefully  transferred  to  it, 
fitting  it  carefully  into  the  form  by  patting  and 
pressing  with  the  hand. 
It  should  then  be 
smoothed  with  the  rec- 
tangular tool  of  sheet 
steel. 

The  tile  must  now  be 
reinforced  for  the  reason 
that  the  outer  edge, 
which  dries  and  shrinks 
first,     would     naturally  Fig.  40 

crack  when  the  inside  finally  dried  and  shrank,  and 
so  spoil  the  tile.   When  reinforced,  the  edges,  being 

double  thickness,  dry 
more  slowly,  making  the 
whole  tile  shrink  evenly. 
Six  pieces  of  clay  are 
rolled  into  as  many 
rope-like  strips.  Five 
of  these  strips  are  pat- 
ted flat  with  the  hand 
until  they  are  about  an 
inch    and    a   half    wide 


Fig.  41 


and  not  quite  half  an  inch  thick.     They  are  then 
laid  along  the  outer  edges  of  the  tile,  which  have 


108  How  to  Make  Pottery 

first  been  lightly  brushed  with  slip,  and  across  the 
middle  (see  Fig.  36),  pressing  them  firmly  onto  the 
tile  and  joining  the  edges  carefully.  The  sixth  strip 
is  cut  into  two  short  pieces,  which  are  laid  in  at  the 
centre,  between  the  three  strips  crossing  the  tile 
(see  Fig.  36),  and  firmly  attached  by  moulding 
them  against  the  other  strips  and  working  the  edges 
on  to  the  tile  upon  which  a  touch  of  slip  has  been 
brushed.  A  damp  piece  of  cheese-cloth  is  laid  on 
the  tile  and  it  is  again  rolled  with  the  rolling-pin. 
Next  it  is  made  smooth  with  the  sheet- steel  tool, 
and  the  four  depressions  are  moulded  evenly,  as 
shown  in  Fig.  37.  It  is  then  set  away  over  night, 
to  get  in  proper  condition  to  cut  and  finish. 

The  following  day  put  a  board  on  the  bottom  of 
the  tile  and  reverse  the  frame  so  that  the  tile  will 
slide  off  on  to  the  board.  Then  with  a  T  square  or 
a  piece  of  sheet  metal  eight  by  eight  inches  (the  size 
of  the  tile)  laid  upon  it,  cut  around  the  edges  with 
a  sharp,  strong  knife.  The  tile  is  then  set  away 
to  receive  its  decoration,  which  should  be  made  the 
day  following. 

Care  should  always  be  taken  to  lay  the  tile  only 
upon  an  absolutely  level  board  or  other  fiat  surface 
in  drying,  as  otherwise  it  will  warp  and  dry  un- 
evenly. 


The  Making  of  a  Tile 


109 


OO 


Fig.  42 


Having  chosen  a  simple  design — for  example,  the 

one  shown  in  Fig.  38 — draw  it  upon  the  tile  in  pencil. 

Next  go  over  the  lines 

with  the  pointed  tool  of 

boxwood,   and    with    a 

curved  pointed  wooden 

tool   incise    the   outline 

still    deeper.      Make    a 

clean-cut,   firm  outline, 

broad  and  deep,  with  a 

bevelled  edge.     This  is, 

of      course,      supposing 

that  the  tile  has  not  become  very  dry,  in  which 

case  the  tool  used  should  be  the  pointed  steel  one, 

finishing  with  the  wood- 
en tool.  The  whole 
design  should  be  deeply 
incised  with  firm,  sure 
strokes.  The  pieces  of 
"grog"  which  the  tool 
will  run  against  now 
and  then  will  not  injure 
the  outline  if  the  hand 
is  firm.     Should  one  by 

mistake  cut  away  more  of  the  design  than   was 

intended,  it  can  easily  be  repaired  with  a  touch  of 


Fig.  43 


no  How  to  Make  Pottery 

slip  and  a  small  piece  of  clay,  the  consistency  of 
the  tile,  worked  in  with  the  pointed  steel  tool. 

The  portions  of  the  design  which  are  indicated  by 
dots  in  Fig.  38  are  depressed  with  the  flat-pointed 
steel  tool,  according  to  the  method  for  leaving  the 
design  in  low  relief,  described  in  Chapter  IV.  Be- 
fore setting  the  tile  away  to  dry  for  the  last  time, 
the  potter  incises  his  mark  on  the  back.  A  dull 
yellow  mat-glaze  or  a  gray  green  one  (see  Chapter 
V.)  will  finish  it  attractively. 

A  tile  such  as  this,  eight  inches  square,  is  rather 
large  for  some  purposes ;  it  is,  however,  most  effec- 
tive as  a  decoration,  and  may  do  practical  service  in 
holding  a  flower-pot  or  vase  of  flowers — protecting 
a  table  or  wooden  mantel  from  moisture. 

Fireplace  tiles  are,  of  course,  considerably 
smaller,  and  those  for  use  on  a  table  are  lighter  as 
well.  They  are  made  by  the  same  process,  only 
using  a  smaller  frame  and  rolling  the  clay  thinner. 

Some  designs  for  tiles  are  shown  in  Figs.  39,  40, 
41,  42,  and  43. 


The  Kiln 


CHAPTER   IX 


THE    KILN 


Pottery,  until  it  is  fired,  has  little  or  no  practical 
value.  One  who  owns  a  piece  of  Gay  Head  ware, 
made  in  Martha's  Vineyard,  and  called  by  the  name 
of  the  bluffs  of  whose  clay  it  is  made,  will  ap- 
preciate this.  Though  charming  in  colour,  a 
terra-cotta  background  with  swirling  lines  of  pale 
yellow,  black  and  white,  it  can  only  be  put  in  one 
spot — on  the  highest  shelf,  out  of  reach  of  children 
and  others  who  like  to  "look  with  their  hands." 
If  it  were  baked,  the  colour  which  is  its  chief 
charm  would  be  lost,  and  it  is  therefore  so  fragile 
that  a  rude  touch  will  break  or  deface  it.  In  the 
early  days  of  pottery -making,  when  utility  was 
everything,  pots  for  cooking  and  domestic  pur- 
poses were  baked  either  before  the  fire,  or  covered 
with  bark  and  other  burning  fuel,  which  hardened 
the  clay  and  made  it  strong  enough  for  service. 
We  do  not  find  traces  of  kilns,  however,  among  the 
relics  of  those  early  potters. 

"3 


ii4  How  to  Make  Pottery 

Probably  the  first  people  to  use  the  kiln  were  the 
old  Egyptians. 

One  which  is  represented  in  their  mural  paintings 
was  a  high,  circular  chamber  made  of  brick.  The 
floor,  near  the  bottom,  was  perforated,  and  beneath 
it  was  the  fuel,  which  was  put  in  through  an  open- 
ing on  the  side. 

The  kiln  used  by  the  early  Greek  potters  had  a 
place  for  fuel  on  one  side,  and  an  upper  chamber  for 
the  pieces  of  pottery,  with  a  door  through  which 
it  could  be  put  in  and  withdrawn.  This  differed 
from  the  Egyptian  kiln  only  in  having  a  dome. 

Many  of  the  kilns  of  the  present  day  are 
shaped  almost  exactly  like  those  used  by  the  early 
Greeks.  So  important  a  part  does  the  kiln  play  in 
perfecting  a  piece  of  pottery — putting  the  final 
touch  upon  it :  the  touch  that  shall  make  or  mar — 
that  the  potter  realises  he  must  plan,  before  any- 
thing else,  either  to  own  a  good  kiln  or  to  know  of 
one  where  his  pieces  can  be  sent  to  be  fired.  Un- 
less one  wishes  to  make  pottery  on  a  large  scale,  as 
a  business,  the  expense  and  care  of  owning  one's 
own  kiln  is  unnecessary.  There  are  makers  of  art 
pottery  near  the  principal  cities  who  for  a  reason- 
able amount  will  fire  one's  pieces  admirably,  and 
with  much  less  risk  than  an  amateur  could  possibly 


The  Kiln 


"5 


do  them  —  that  is,  providing  one  uses  the 
same  kind  of  clay  as  is  employed  by  the 
owners  of  the  kiln  where  one's  pottery  is  to  be 
fired.  If  not,  this  clay  can  usually  be  purchased 
at  the  pottery  ready 
mixed  at  slight  ex- 
pense. Even  though 
one  may  not  care  to 
assume  the  cost  and 
responsibility  of 
owning  a  kiln,  it 
may  be  of  interest 
to  know  something 
of  the  construction 
of  kilns  and  how 
they  do  their  work. 

THE  OPEN-FIRE  KILN 

The  open-fire  kiln 
is  preferred  by  many 
potters.  Such  kilns 
have  been  used  for 
generations  by  pot- 
ters in  England ;  and 
for  ware  that  needs  hard  firing  they  have 
proved    most    reliable.     Fig.    44     shows    the    in- 


Fig.  44 
A  is   the    chamber    for    the 


pottery. 

B  the  fireboxes. 


B 

CC  the  firebacks. 

DDDDD  the  passage  and 
outlets  through  which  the 
heat  enters  the  kiln. 


n6 


How  to  Make  Pottery 


terior  of  one  of  these  kilns,  and  Fig.  45  the 
ground  plan.  From  these  diagrams  one  can  get  an 
idea  of  the  principle  on  which  such  kilns  are  run. 
This  kiln  is  built  mostly  of  fire-brick,  and  should  be 
under  cover  for  more  than  one  reason.  First,  there 
is  no  danger  from  frost  if  the   kiln  is  inclosed  by  a 

wooden  building,  and 
then  it  is  more  conven- 
ient for  the  potter  to  do 
his  work  where  he  is  not 
exposed  to  the  weather. 
The  kiln  is  circular, 
built  on  a  foundation  of 
brick  or  stone,  and 
strengthened  with  bands 
of  wrought  iron.  At  all 
four  sides  of  the  central 


Fig.  45 
AAA  A  are  the  fire-boxes. 


BBBBBBBBBBBB  the  pas-    „t,™vor.  ml,0rQ  +^0  .nt 
sages  for  the  hot  air.  P        chamber,  where  the  pot- 

CCCCC  the  outlets  for  the  tery  is  placed,  are  fire- 
hot  air.  J        F 

boxes  where  the  coal  is 

fed  on  to  a  grate  below  the  level  of  the  floor  of 
the  chamber.  The  hot  air  from  the  fire  -  boxes 
finds  two  outlets,  one  through  a  direct  escape, 
close  to  the  box,  the  other  through  a  passage 
and  out  at  the  centre  of  the  floor.  Within  the  cen- 
tral chamber  are  piled  the  saggers — great  circular 


The  Kiln  117 

boxes  or  drums  made  of  fire- clay — all  of  which, 
if  possible,  contain  pottery,  but,  whether  full 
or  empty,  they  must  fill  up  the  chamber,  as 
their  clay  holds  and  radiates  heat  which  would 
otherwise  be  lost.  The  office  of  the  saggers  is 
to  protect  the  pieces  of  pottery  from  direct 
contact  with  the  flame,  smoke,  and.  ashes  of 
the  fire. 

The  heat  from  the  fire-boxes,  if  it  rushed  directly 
into  the  kiln,  would  fire  the  pieces  near  the  bottom 
of  the  chamber  too  hard,  so  slabs  of  fire-brick,  called 
firebacks,  are  arranged  so  as  to  send  the  heat  up 
(see  Fig.  44).  It  then,  passing  up  between  the 
saggers  (which,  stacked  one  above  the  other,  form 
flues  to  improve  the  draught) ,  passes  off  at  the  top 
opening.  This  aperture,  as  will  be  seen  in  Fig.  44, 
has  a  slab  supported  by  bricks  above  it  to  control 
the  draught.  The  heat  escapes  through  the  cone, 
and  thus  through  the  chimney.  The  cone  is  made 
of  ordinary  bricks,  and  its  office  is  to  help  the 
draught.  There  is  another  kind  of  kiln  much  like 
this  model,  except  that  it  has  a  down  draught. 
The  heated  air,  as  it  escapes,  passes  down  through 
an  opening  in  the  floor,  along  a  horizontal  pass- 
age, up  and  out.  This  keeps  the  heat  in  the  kiln 
for  a  longer  time,  but  it  also  confines  the  gases, 


n8  How  to  Make  Pottery 

which  affect  the  colour  of  the  ware  so  that  it  is  not 
practicable  for  art  pottery. 

Seen  from  the  outside  on  a  day  when  the  kiln  is 
being  filled,  its  aspect  is  quite  different.  Inside 
the  great  brick  chamber,  workmen  are  stacking  the 
saggers  filled  with  pieces  of  pottery,  some  of  which, 
not  yet  packed,  are  standing  on  tables  near  at  hand. 
They  look  wan  and  pale,  faint  grayish- green,  or 
leaden  gray.  Not  until  they  have  felt  the  fierce 
heat  of  the  kiln  will  they  glow  with  living  green  or 
will  the  beauty  of  their  blues  appear.  Yellow  that 
is  almost  orange  seems  to  be  only  a  deep  cream 
colour  before  it  is  fired.  Then  there  are  pieces  of 
green,  or  unbaked  clay,  to  be  fired  in  the  biscuit — 
that  is,  without  the  glaze.  These  are  put  in  another 
part  of  the  kiln. 

Just  a  word  about  the  saggers.  These  huge,  rough 
boxes  of  burnt  fire-clay,  whose  office  has  already 
been  spoken  of,  are  sometimes  bottomless,  simply 
rings.  Should  a  sagger  be  too  low  to  contain  a 
piece  that  is  placed  in  it  (as  is  often  the  case),  one 
can  build  up  the  clay-box  to  the  required  height 
with  the  bottomless  saggers.  Between  every  two 
saggers  rolls  of  clay  are  laid  (coiled  around  the 
edge)  to  hold  them  together.  When  the  kiln  is 
filled  at  last  with  its  stacks  of  saggers,  the  doorway 


The  Kiln  119 

is  bricked  up  and  the  fire  started.  The  open-fire 
kiln  requires  the  best  part  of  three  days  to 
complete  it.  The  first  day  it  is  filled  with  pot- 
tery and  the  fire  started.  In  firing  a  kiln,  the  heat 
should  be  raised  very  slowly.  All  that  night  the 
fire  is  watched  and  fed,  as  it  must  be  kept  at  the 
requisite  temperature,  for  if  it  gets  low,  or,  as  the 
potters  say,  "slips,"  the  glaze  is  spoiled  and  the 
pottery  must  all  be  reglazed  and  fired  again.  The 
weather  affects  the  kiln,  the  draught  not  being  so 
good  on  a  damp  or  rainy  day  as  on  a  fair  one ;  and 
the  coal  also  must  be  specially  chosen  for  the  kiln. 
It  takes  several  tons  to  fire  one  kiln,  so  that  the 
success  or  failure  of  a  firing  is  no  light  matter.  The 
second  day  much  attention  must  be  given  to  keep- 
ing the  fire  up,  and  at  about  nightfall  the  guides  are 
drawn  as  follows: 

At  equal  distances  around  the  kiln  are  four  peep- 
holes— small,  round  apertures  on  a  level  with  the 
eye,  which  are  closed  with  a  cylindrical  tube  having 
a  transparent  asbestos  end.  In  the  glare  of  the 
kiln,  directly  on  a  line  with  these  peep-holes,  one  can 
see  a  row  of  clay  rings,  which  were  daubed  with 
glaze  before  the  fire  was  started.  Having  with- 
drawn the  cylinder  which  closes  the  hole,  the  potter 
runs  in  a  long  metal  rod,  with  a  hook  on  the  end, 


120 


How  to  Make  Pottery 


catches  a  ring,  and  draws  it  out.  He  can  tell  from 
the  appearance  of  this  ring,  or  guide,  how  the  kiln 
is  firing  and  about  when  the  pieces  will  be  done. 

Usually  they  are 
finished  that  night, 
but  the  kiln  is  not 
opened  until  it  has 
cooled  for  many 
hours. 

THE    MUFFLE    KILN 

The  muffle  kiln  is 
shown  in  Fig.  46. 

This  fires  at  a  low 
degree  of  heat,  com- 
pared with  the  open- 
fire  kiln.  It  is 
mostly  used  for 
under-glaze  pottery 
and  for  glazing.  In 
this  kiln  the  fire 
could  not  come  in 
direct  contact  with 
the  ware,  so  that 
saggers  are  unnecessary;  instead,  there  is  a 
system  of  shelves  upon  which  the  pottery  is  placed. 


Fig.  46 

A  is  the  muffle-box  or  chamber 

for  the  pottery. 
B  B  B  B  B  B  B  are  the  arches 

supporting  the  box  and  other 

parts  of  the  kiln. 
C  C  The  doors  where  the  fuel 

and  pottery  respectively  are 

put  in. 
D  D  D  The^  passages  for   the 

heated  air. 
E  The  ash-pan. 


The  Kiln  121 

The  fuel,  which  may  be  wood,  is  fed  through  a  door 
on  one  side  of  the  lower  part  of  the  kiln,  with  an 
ash-box  below.  A  brick  arch  supports  the  muffle- 
box  or  chamber  where  the  pottery  is  placed.  On 
the  opposite  side  from  the  furnace  door  is  the  open- 
ing through  which  the  pieces  are  put  into  the  kiln. 
This  is  carefully  bricked  up  before  the  fire  is  started. 
The  hot  air  passes  through  a  passage  extending 
around  all  sides  and  above  the  box,  and  the  out- 
let is  over  the  door  where  the  pottery  goes  in. 
A  slab  extending  nearly  across  this  outlet  controls 
the  draught. 


Basket-Covered  Pottery 


CHAPTER   X 

BASKET-COVERED    POTTERY 

There  has  always  been  a  close  connection  be- 
tween pottery  and  basketry.  Those  who  study 
Indian  handicrafts  learn  that  pottery  was  evolved 
from  basketry  in  the  long  ago.  Neltje  Blanchan 
suggests  that  it  may  have  happened  in  some  such 
way  as  this:  "Perhaps  a  hunter  returned  home 
hungry  one  day  .  .  .  and  his  wife,  anxious  to 
hasten  dinner  for  her  impatient  lord,  coated  her 
cooking  -  basket  with  clay  that  she  might  set  it 
directly  over  the  fire  without  danger  of  burning. 
Imagine  the  woman's  surprise  and  joy  to  find,  on 
removing  it  from  the  embers  after  dinner,  that  she 
had  a  basket  plus  an  earthenware  pot!" 

The  two  crafts  have  helped  each  other  from  that 
day  to  this.  The  Indian  woman  suspends  her 
earthen  cooking- jar  with  coils  of  wild  grapevine, 
which  ever  and  anon  she  smears  with  wet  clay  when 
the  flames  come  too  near.  Japanese  craftsmen 
enmesh  their  pottery  jars  with  wistaria  stems  to 
125 


126  How  to  Make  Pottery 

protect  them  from  breakage,  or  to  suspend  them 
against  the  wall,  where  growing  plants  or  trailing 
vines  may  fill  them  to  overflowing.  Even  the  little 
ginger  jar  one  buys  for  a  few  cents  in  Chinatown 
has  its  case  and  handle  of  pliant  cane. 

Charming  things  may  be  made  for  the  beautify- 
ing of  one's  own  or  another's  house  if  one  knows 
something  of  the  two  crafts.  A  few  of  them  are 
described  in  the  following  pages : 

Indian  Pottery  Bowl  Suspended  with  Raffia 

Materials  An  Indian  pottery  bowl  in  white  and  Indian 
required  :  red,  6  inches  in  diameter  at  the  top, 

A  bunch  of  Indian  red  raffia, 

A  curtain  ring, 

A  tapestry  needle  Xo.  18. 

Any  one  who  has  made  raffia  hats  with  the  knots 
that  our  mothers  used  to  call  macrame  in  the  early 
eighties,  will  see  by  a  glance  at  the  plate  how  the 
network  of  raffia  which  incloses  this  bowl  is 
fashioned.  The  bowl  is  the  first  consideration.  It 
may  be  bought  at  an  Indian  store  for  about  a  dollar; 
or,  if  one  prefers,  one  can  mould  one's  own  bowl  of 
flower-pot  clay.  In  that  case,  however,  the  white 
background  which  is  so  effective  in  the  Indian  ware 
will  be  missed. 

To  begin  with:    Thread  a  Xo.  18  tapestry  needle 


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Basket-Covered  Pottery 


127 


with  a  strand  of  Indian  red  raffia.  Twist  the  end 
three  or  four  times  around  the  middle  and  fore- 
finger of  the  left  hand,  and  cover  the  small  ring 
thus  made  with  button-hole  stitches.  The  ring 
should  be  about  an  inch  in  diameter. 

Finish  off  the  end  of  the  raffia  by  sewing  several 
stitches  through  and  through 
the  ring.  Pin  this  ring  to 
a  cushion  on  one's  lap  or  to 
some  firm,  soft  object  near 
at  hand.  Take  two  strands 
of  raffia,  double  them 
around  the  ring,  and  with 
the  four  ends  thus  made 
tie  a  Solomon's  knot  as 
follows :  Hold  the  two  upper 
strands  straight  and  taut. 
Bend  the  under  strand  on 
the  left  across  them  to  the 
right  (see  Fig.  47),  and  bring  the  under  strand 
on  the  right  over  the  end  of  the  left  strand,  back  of 
the  middle  strands,  and  through  the  loop  made 
by  the  left  strand  in  starting.  Another  pair  of 
strands  is  knotted  on  in  the  same  way,  and 
another,  until  there  are  thirteen  groups  around 
the  ring.     Beginning    anywhere   on   the  ring,  the 


Fig.  47 


128  How  to  Make  Pottery 

strands  on  the  right  of  a  group  are  brought 
beside  the  two  on  the  left  of  the  group  to  the 
right  of  it,  and  the  middle  pair  of  the  four  are 
held  straight  down,  while  the  strands  on  the  right 
and  left  are  knotted  upon  them  as  already  de- 
scribed. This  knot  should  be  about  half  an  inch 
from  those  in  the  previous  row.  Make  a  double 
knot  this  time — that  is,  repeat  the  process  already 
described.  Take  the  strand  which  was  on  the  left 
after  the  first  knot  was  tied,  bring  it  over  the  middle 
strands  to  the  right,  and  after  bringing  the  strand 
on  the  right  over  the  end  of  the  left  one  and  back 
of  the  middle  strands,  pass  it  up  through  the  loop 
made  by  the  left  strand  in  starting.  The  two 
strands  at  the  right  of  the  right-hand  group  are 
next  knotted  in  the  same  way  with  two  on  the  left 
of  the  next  group  to  the  right,  and  so  it  goes  on 
around  the  net — making  a  double  Solomon's  knot 
each  time. 

Five  rows  more  of  this  knotting  are  made,  each 
row  being  half  an  inch  from  the  previous  one,  except 
the  fifth,  which  is  three-quarters  of  an  inch  from 
the  fourth.  Now  bring  all  the  strands  from  three 
groups  together  at  an  inch  and  three-quarters  from 
the  last  row  of  knotting.  Hold  the  middle  one  of 
the  three  groups  taut,  and  tie  the  strands  to  right 


Basket-Covered  Pottery  '129 

and  left  upon  it  in  a  Solomon's  knot.  Tie  another 
knot  close  to  the  first  one,  and  another,  until  there 
are  seven — one  below  the  other.  Three  more 
groups  are  brought  together  at  an  inch  and  three- 
quarters  from  the  last  row  of  knotting,  and  tied  in 
the  same  way.  Then  another  three.  The  fourth 
bunch  will  have  four  groups  of  strands  *in  it  (as 
there  were  thirteen  groups  in  all  at  starting) .  Two 
of  these  groups,  the  middle  ones,  are  held  taut,  and 
those  to  left  and  right  are  tied  upon  this  double 
group  as  the  others  were.  Then,  taking  the  long 
ends  of  one  of  these  bunches,  tie  them  again  in  three 
Solomon's  knots  at  an  inch  and  three-quarters  from 
the  seventh  knot.  They  are  next  brought  straight 
down  without  knotting,  for  two  inches  more,  when 
two  knots  are  made.  For  two  and  three-quarter 
inches  more  they  are  brought  without  knotting, 
then  tied  and  wound  around  a  large  ring — an  old 
curtain  ring  about  two  inches  in  diameter  will  do. 
When  all  four  bunches  have  been  knotted  in  the 
same  way,  and  the  ends  of  all  have  been  fastened 
securely  to  the  curtain  ring,  the  ring  is  covered 
neatly  with  button-hole  stitch  in  raffia,  and 
a  raffia  binding  about  half  an  inch  wide  is 
made  just  below  the  ring,  where  the  strands  are 
fastened  to  it. 


130  How  to  Make  Pottery 

Green  Pottery  Jar  Inclosed  and  Suspended  with 
Brown  Rattan 

Materials        The  Pottery  Jar:    About  2  J  pounds  of  clay, 
required?         The  wooden  modelling  tools, 

The  rectangular  tool  of  sheet  steel, 

The  pointed  steel  tool, 

A  bowl  of  slip, 

A  small  sponge, 

The  Basket  Covering:     About  six  lengths  of 
No.  4  deep-brown  rattan, 

A  piece  of  fine  but  strong  wire  24  inches  long, 

A  pair  of  pliers, 

A  bunch  of  deep-brown  raffia. 

Around  the  quaint  and  attractive  hanging  jar 
from  which  this  one  is  copied  is  woven  a  tale  as 
curious  as  its  covering  of  knotted  brown  twigs.  It 
is  this:  the  rectangular  green  jar, which  looks  like 
a  pottery  box,  was  once  the  casket  in  which  some 
Chinese  lady  kept  her  pomades  and  perfumes. 
When  she  slept,  her  head,  which  had  been  dressed 
most  elaborately  with  the  aforesaid  pomades,  was 
laid  upon  this  same  pottery  box  for  a  pillow — 
another  instance  of  the  painfulness  of  pride  in 
China ! 

How  strange  the  little  Chinese  lady  would  think 
it  of  us  to  use  her  earthen  pillow  as  we  do — for  a 
hanging  flower- jar!  Who  covered  it  with  knotted 
wistaria  twigs  ?     I  should  suspect  it  was  some  deft- 


Basket-Covered  Pottery  131 

fingered  Japanese — though  the  jar  was  bought  in 
Hawaii. 

It  will  not  be  very  difficult  to  copy.  First  there 
is  the  box-like  jar  to  be  made.  A  rectangular  bot- 
tom is  cut  from  a  well-worked  lump  of  clay  after 
it  has  been  patted  flat  with  the  hand  and  rolled 
with  the  rolling-pin.  It  should  be  five  by  three 
and  a  half  inches — which  allows  an  inch  on  length 
and  breadth  for  shrinkage.  Upon  this  foundation 
coils  of  clay  are  built,  as  described  in  previous 
chapters,  making  them  thinner,  however,  than 
usual — not  over  a  quarter  of  an  inch  thick.  As  the 
walls  are  built  they  should  be  finished  carefully 
inside  and  out,  keeping  them  straight  and  true  at 
the  corners,  as  well  as  on  all  sides.  When  the  jar 
is  seven  and  a  quarter  inches  high,  the  top  is 
made  even  by  eye  and  perfected  on  the  ground- 
glass  slab,  as  described  in  Chapter  II.  A  rectan- 
gular piece  of  clay  is  then  rolled  and  cut  the  size  of 
the  bottom ;  an  oval  piece  about  two  by  three  inches 
is  cut  out  of  the  middle,  with  the  pointed  steel  tool, 
and  it  is  left  on  a  plaster  slab  to  stiffen  for  half  an 
hour.  The  upper  edge  of  the  jar  is  then  criss- 
crossed with  the  pointed  steel  tool  and  wet  with 
slip,  and  this  flat  top  is  attached  to  it  deftly  and 
carefully.     After  drying  for  several  hours,  it  may 


132  How  to  Make  Pottery 

be  finished  with  the  sheet -steel  tool,  the  shape  per- 
fected, and  the  surface  dampened  with  a  sponge 
and  polished  with  the  fingers.  When  it  has  dried 
for  several  days  it  is  coated  with  a  glossy  green 
glaze  and  fired. 

The  covering  of  knotted  rattan  is  made  as  fol- 
lows: Six  pliable  lengths  of  No.  4  brown  rattan 
are  needed  for  this  covering.  They  must  be  care- 
fully selected,  for  as  they  are  to  be  tied  they  should, 
when  wet,  be  almost  as  pliable  as  cord.  It  is  not 
difficult  to  find  them  as  soft  as  this,  especially  after 
they  have  been  dyed.  In  starting,  a  length  of  rat- 
tan which  has  been  wet  until  soft  is  tied  around  the 
jar  at  about  half  an  inch  from  the  top.  The  long 
end  is  twisted  once  around  this  foundation  ring. 
This  may  be  done  off  of  the  jar  if  it  is  easier.  When 
the  ring  has  been  replaced  on  the  jar,  two  pieces 
of  very  pliable  rattan  about  sixty  inches  long  are 
doubled  around  the  ring  at  the  middle  of  the  front 
of  the  jar  and  tied  in  a  Solomon's  knot,  as  already 
described  (see  Fig.  47).  The  second  part  of  the  knot, 
however,  is  not  tied  as  the  raffia  was  in  making  the 
knotted  covering  for  the  Indian  bowl.  Instead, 
the  end  which  is  on  the  right  after  the  first  knot 
has  been  tied  is  brought  over  to  the  left,  above  the 
middle  strands,  and  the  one  on  the  left,  coming 


Basket-Covered  Pottery 


133 


down  over  its  end,  goes  back  of  the  middle  strands 
and  up  through  the  loop  left  in  starting  the  right 
strand  (see  Fig.  48).  Another  pair  of  strands  of 
the  same  length  is  tied  in  this  way  around 
the  ring  at  the  middle  of  the  back  of  the 
jar,  and  a  pair  at  either  end.  The  strands 
at  the  right  of  the  knot  in  the  middle  of  the 
front  are  then  brought  beside  those  at  the 
left  of  the  group  on 
the  right  end,  and 
these  are  knotted  as 
just  described,  at 
about  an  inch  and 
three  -  quarters  from 
the  first  row,  and  at 
the  corner  of  the  jar. 
The  remaining  strands 
of  the  group  on  the  right  end  are  knotted  with 
those  at  the  left  of  the  group  in  the  middle  of 
the  back,  and  so  on  around  the  jar.  There 
will  then  be  four  knots,  all  an  inch  and  three- 
quarters  from  the  first  row,  and  each  at  a 
corner  of  the  jar.  Three  more  rows  of  knot- 
ting are  made  in  the  same  way,  and  then  the 
four  ends  remaining  at  the  front  and  back  after  the 
fifth  row  of  knots  has  been  made  are  wet  with  warm 


Fig.  48 


134  How  to  Make  Pottery 

water  until  very  pliable  and  tied  together  under  the 
jar.  Those  from  the  sides  are  tied  in  the  same 
manner  and  at  the  same  place.  All  the  ends  are 
bound  securely  just  below  these  knots  with  fine 
wire,  and  over  this  an  inch-wide  band  of  raffia. 
The  ends  are  cut  irregular  lengths,  the  longest 
not  more  than  fourteen  inches  from  the  bottom 
of  the  jar. 

A  handle  is  then  made  as  follows: 

A  piece  of  pliable  brown  rattan,  No.  4,  about  two 
yards  long,  is  wet  until  soft  and  passed  around  the 
knot  nearest  the  top  at  one  end  of  the  jar.  The 
ends  are  brought  together  and  twisted  for  their 
entire  length.  At  the  opposite  end  of  the  jar  they 
are  brought  around  the  knot  nearest  the  top,  turned 
up,  and  firmly  bound  to  the  handle  with  a  piece 
of  wire,  which  may  then  be  covered  with  a  binding 
of  raffia. 

Take  care  to  make  this  wire  binding  secure,  for 
this  is  the  place  where  the  greatest  strain  comes. 
It  is  in  such  places  as  this  that  the  Oriental  crafts- 
men show  their  superiority.  Their  ends,  thus 
bound,  are  bound  to  stay,  while  ours  sometimes 
slip. 


Basket-Covered  Pottery  135 

Jar  of  Flemish  Pottery  Inclosed  with  Pale-Green 
Rattan 

Materials        A  jar  of  Flemish  pottery,  4  inches  high,  ?.\ 
required  :  inches  in  diameter  at  the  bottom  and  1  inch 

at  the  top, 
About  six  lengths  of  No.  00  green  rattan. 

A  little  jar  of  quaint  Flemish  pottery t  charming 
in  form  and  colour,  is  the  foundation  of  this  piece. 
This  ware,  which  is  just  becoming  known  to  us,  is 
interesting  in  many  ways.  First  of  all,  for  its  own 
sake — the  attractive  shapes:  candlesticks,  bowls, 
jugs,  jars,  and  tiles  all  have  the  stamp  of  individu- 
ality, rare  in  any  ware  that  is  within  reach  of  the 
average  purse.  The  colours  are  beautiful — deep 
greens  and  blues,  soft  browns  and  dull  orange  for 
the  most  part.  Some  of  the  pieces  are  made  by 
Belgian  school  children,  others  in  potteries  started 
by  a  club  of  men  in  Belgium,  followers  of  Ruskin, 
who  have  revived  the  craft,  employing  only  Bel- 
gians to  design  and  mould  the  ware.  The  old 
methods  are  carefully  followed — the  pieces  are 
wheel-made,  not  formed  in  moulds.  Much  of  the 
decoration  is  done  by  boys,  who  make  a  charming 
picture,  clad  in  blouses  and  sabots,  their  young 
faces  all  interested  and  absorbed  in  the  work. 

The  open  -  meshed  weave  of  pale-green  rattan 


136  How  to  Make  Pottery 

with  which  this  jar  is  inclosed  only  slightly  veils 
the  colour  of  the  glaze — deep-green  at  the  base, 
shading  through  blue  to  a  soft  mousy-brown  at 
the  top.     The  covering  is  made  as  follows: 

One  end  of  a  piece  of  green  No.  00  rattan  twenty- 
seven  inches  long  is  tied  into  a  ring  two  inches 
and  a  half  in  diameter.  Around  this  foundation 
ring  the  long  end  of  the  rattan  is  twisted  in  and 
out,  until  it  has  made  the  circuit  twice — three 
times,  counting  the  foundation  ring.  Some  very 
pliable  lengths  of  No.  00  green  rattan  are  cut  into 
twenty  pieces  thirty-two  inches  long.  They  are 
wet  until  quite  soft,  and  then  two  of  them  are 
doubled  around  the  ring  and  tied  with  a  Solomon's 
knot  (see  Fig.  47).  Another  pair  is  doubled  and 
knotted  upon  the  ring,  and  another,  until  ten 
groups  have  been  attached  at  intervals  around  the 
circumference.  Starting  with  any  one  of  the 
groups,  the  two  strands  on  the  right  are  brought  be- 
side the  two  on  the  left  of  the  group  to  the  right  of 
it,  and  knotted  together  as  described  on  page  132. 
at  three-quarters  of  an  inch  from  the  first  row  of 
knots.  The  two  remaining  strands  of  the  right- 
hand  group  are  brought  beside  those  on  the  left  of 
the  next  group  to  the  right,  where  another  knot  is 
made,  and  so  on,  until  the  circuit  is  complete.    One 


Basket-Covered  Pottery  137 

more  row  of  knots  is  made  in  the  same  way,  three- 
quarters  of  an  inch  from  those  in  the  previous  row. 
The  whole  network  is  then  wet  thoroughly  and 
fitted  over  the  lower  part  of  the  jar,  tying  it  if  neces- 
sary, to  mould  the  rattan  in  to  the  form.  At  about 
an  inch  and  a  half  from  the  last  row  of  knots,  a 
row  of  pairing  is  made  with  a  very  pliable  piece  of 
No.  00  green  rattan.  For  the  benefit  of  those  who 
may  not  know  this  simple  basket  weave,  the  fol- 
lowing directions  are  given: 

Holding  the  jar  with  its  partial  covering  of  rat- 
tan right  side  up,  draw  the  ends  of  the  strands 
remaining  after  the  last  row  of  knots  was  tied,  close 
up  against  the  sides  of  the  jar.  Double  the  pliable 
piece  of  No.  00  rattan  around  a  pair  of  ends  which 
formed  the  middle  strands  of  one  of  the  knots. 
Taking  the  upper  half  of  the  piece,  which  seems  to 
come  from  behind  the  two  strands  (to  the  left 
of  them),  bring  it  over  them,  under  the  next  pair 
and  out  in  front.  Hold  down,  with  the  left  hand, 
the  end  you  have  just  used,  while  with  the  right 
bring  the  other  end  (which  was  on  the  right  of  the 
first  pair  of  strands)  over  the  next  pair  of  strands 
on  the  right  and  under  the  next.  It  is  now  held 
down  in  front,  while  the  process  is  repeated — 
always  taking  the  end  on  the  left  to  weave  with. 


138 


How  to  Make  Pottery 


The  doubled  strands,  or  spokes,  on  which  these 
stitches  are  woven,  should  be  drawn  close  together, 
till  not  more  than  a  sixteenth  of  an  inch  apart,  so 
that  they  will  cling  to  the  jar.  When  the  circuit 
of  the  jar  has  been  made,  another  row  is  woven. 
At  the  end  of  this  second  row  both  of  the  weaving 
strands  are  cut,  so  that  their  ends  will  come  back 
of  the  last  pair  of  strands  in  the  circuit.  For  half 
an  inch  the  strands  are 
drawn  up  toward  the  top  of 
the  jar  without  weaving; 
then,  one  row  more  of  the 
pairing  is  made,  and  after 
thoroughly  wetting  the  ends 
of  the  vertical  strands  the 
following  border  is  woven: 
Bring  each  pair  of  strands 
over  the  next  three  on  the 
right  under  the  succeeding 
two  and  outside  of  the  jar.  The  entire  circuit  of  the 
border  is  made  in  this  way,  only  leaving  the  first 
part  of  it  loose  and  open,  so  that  the  last  strands 
can  be  woven  in  easily.  When  finished,  the  border 
is  again  wet,  and  its  edge  made  even  and  true,  on 
a  line  with  the  top  of  the  jar  or  slightly  above  it. 
The  ends  of  the  strands  are  then  cut  close  to  the  jar, 


Basket-Covered  Pottery  139 

so  as  to  allow  each  to  lie  back  of  the  last  strand  it 
went  under.  If  the  covering  stands  out  from  the 
jar — does  not  cling  as  it  ought,  it  should  be  thor- 
oughly wet  and  bound  around  with  string  or  raffia, 
and  firmly  tied,  until  it  is  dry.  Fig.  49  shows  the 
completed  covering. 

Green  Pottery  Bowl  with  Covering  and %  Handles  of 
Green  Rattan 

Materials  A  green  pottery  bowl  5I  inches  in  diameter  at 
required:  the  upper  edge  and  3^  at  the  bottom, 

30  pieces  of  pale-green  No.  00  rattan  48  inches 
long, 

2  lengths  of  pale-green  No.  00  rattan. 

This  green  bowl,  inclosed  with  a  knotted  cover- 
ing of  pale-green  rattan,  may  be  used  as  a  hanging 
flower-pot  or  for  cut  flowers.  The  original  was  a 
piece  of  deep-green  Spanish  pottery,  but  if  one  can 
make  the  bowl,  so  much  the  better — as  long  as  the 
dimensions  are  those  given  above.  In  starting, 
fifteen  pieces  of  No.  00  green  rattan  which  have 
been  wet  until  quite  soft  and  pliable  are  laid  side 
by  side  in  a  group  which  is  doubled  at  its  centre, 
and  the  ends  tied  securely  together,  about  two 
inches  from  where  it  was  doubled.  One  group  of 
ends,  containing  fifteen  pieces,  is  made  flat  and 
even,  and  then  separated  into  three  groups  of  five 


140  -      How  to  Make  Pottery 

pieces  each  and  braided  in  a  three-stranded  plait 
ten  and  a  half  inches  long.  It  is  then  tied  securely. 
The  other  group  is  separated  and  braided  in  the 
same  way,  keeping  the  strands  flat  and  the  plaiting 
close  and  even.  Fifteen  more  pieces  of  rattan  of 
the  same  size  and  length  (which  have  been  wet 
until  pliable)  are  now  passed  through  the  loop 
made  by  doubling  the  other  pieces,  bent  at  the 
middle  and  tied  as  the  others  were,  two  inches 
from  the  place  where  they  were  doubled. 

The  ends  of  these  pieces  are  also  braided  in  two 
plaits  for  ten  and  a  half  inches  and  then  tied 
firmly. 

Holding  the  braids  so  that  the  ends  of  the  strands 
turn  up,  and  starting  at  about  two  inches  from 
where  the  braiding  stops,  a  pliable  piece  of  No.  oo 
rattan  is  doubled  around  the  pair  of  ends  on  the 
left  of  one  of  the  groups,  and  is  woven  in  pairing 
upon  these  ends  and  those  succeeding  them — keep- 
ing them  about  half  an  inch  apart.  As  there  is  an 
uneven  number  of  ends  in  each  group,  the  fifteenth 
one  is  brought  beside  the  first  end  in  the  next  group, 
and  the  pairing  woven  upon  them  (see  Fig.  50). 
Thus  it  goes  on,  until  the  circuit  has  been  made, 
when  the  bowl  is  fitted  into  the  ring  (the  braided 
handles,  of  course,  turning  up ;  and  the  ring  about 


Basket-Covered  Pottery 


141 


an  inch  below  the  top  of  the  bowl).  If  the  ring  is 
too  loose,  the  stitches  may  be  wet  and  drawn  up  a 
little ;  if  too  tight,  they  are  wet  and  stretched.  Two 
more  rows  are  woven  with  the  handles  turning 
down ;  then  the  work  is  reversed,  so  that  the  unfin- 
ished ends  shall  turn  down.  The  ends  are  wet 
until  soft  and  pliable,  and  at  three-quarters  of  an 
inch  from  the  last  row  of 
pairing  they  are  tied 
into  a  row  of  the  knots 
described  on  page  132. 
A  second  row  of  knots 
is  made  at  an  inch  from 
the  first.  The  case  is 
then  fitted  over  the 
bowl  and  wet  if  it  is 
necessary  in  order  to 
mould  it  in  to  fit  the 
shape.  Turn  the  bowl  upside  down,  and  at 
half  an  inch  from  the  last  row  of  knotting  double  a 
pliable  piece  of  No.  00  rattan  around  a  pair  of  ends 
anywhere  on  the  circumference  of  the  covering  and 
weave  one  row  of  pairing,  drawing  the  ends  of  the 
strands  in,  to  fit  the  bottom  of  the  bowl.  This  will 
bring  them  about  three-eighths  of  an  inch  apart. 
Another  row  of  pairing  is  woven,  and  then  a  base 


Fig.  50 


142 


How  to  Make  Pottery 


is  made  as  follows:  After  the  ends  have  been  wet 
until  pliable,  start  with  any  one  of  the  pairs, 
bringing  it  over  the  first  pair  on  the  right,  under 
the  second,  over  the  third,  and  under  the  fourth, 
taking  care  to  leave  the  base  loose  and  open  where 
it  begins,  that  the  last  strands  may  be  easily  woven 
in  (see  Fig.  51).  The  next  pair  of  ends  on  the  right 
is  woven  in  the  same  way  over  the  first  on  its  right, 

1= 


Fig.  5: 


under  the  second,  over  the  third,  and  under  the 
fourth.  So  it  goes  on  around  the  bowl  until  the 
time  comes  to  weave  in  the  last  strands,  which 
will  not  be  difficult  if  the  caution  in  regard  to  leav- 
ing the  beginning  open  and  loose  has  been  heeded. 
When  the  base  is  finished,  wet  it  thoroughly,  and 
draw  up  the  strands  or  let  them  out  until  the  edge 
is  even  and  on  a  line  with  the  bottom  of  the  bowl. 


Basket-Covered  Pottery  143 

The  ends  of  the  strands  are  then  cut  so  that  the 
tip  of  each  will  lie  behind  the  last  strand  it  went 
under. 

Three-Handled  Bowl  for  Plants  or  Flowers 

Materials        About  3$  pounds  of  clay, 
required;        A  plaster  mould  for  a  bowl, 

The  wooden  modelling  tools, 

The  oval  tools  of  sheet  steel, 

The  sharp-pointed  steel  tool, 

A  bunch  of  raffia. 

This  charming  bowl  for  a  growing  plant  or  cut 
flowers  may  either  be  used  as  a  centrepiece  on  a 
table,  or  suspended  by  a  heavy  raffia  braid  in  the 
recess  of  a  window  or  on  the  porch.  The  dull  gray- 
green  mat -glaze  with  which  it  is  finished  harmon- 
ises delightfully  with  the  colours  of  growing  things. 

It  is  formed  in  a  bowl-shaped  plaster  mould  in  the 
same  way  as  the  rose-bowl  described  in  Chapter 
VII.  and  the  bowl  for  a  lamp  in  Chapter  VI.,  but 
the  bottom  is  made  unusually  thick  (three-quarters 
of  an  inch)  to  allow  for  cutting  away,  as  the  form 
is  as  nearly  a  hemisphere  as  possible,  only  flattened 
slightly  at  the  bottom. 

When  the  bowl  has  been  built  up  to  within  an 
inch,  perhaps,  of  the  top  of  the  mould,  if  it  is  not  a 
deep  one,  make  the  next  coil  free  from  the  sides  of 


144  How  to  Make  Pottery 

the  mould — almost  vertical,  in  fact      The  coil  that 
succeeds  it  slopes  in  ever  so  slightly. 

This  will  make  the  shape  deep  enough.  It  is 
now  necessary  to  let  the  bowl  harden  enough  so 
that  it  can  easily  be  slipped  out  of  the  mould.  The 
hollows  between  the  coils,  after  they  have  been  wet 
with  slip,  are  filled  in  with  clay  of  the  consistency 
of  the  bowl.  The  bowl  is  again  set  away  to 
harden,  and  then  smoothed  and  finished,  as  de- 
scribed in  previous  chapters,  aiming  to  trim  it  as 
nearly  as  possible  to  the  form  of  a  half-sphere. 
After  the  edge  has  been  cut  as  nearly  true  as  possi- 
ble by  eye,  it  is  made 
absolutely  even  by  the 
process     described    in 

.p  Chapter  II. 

Fig. 52  ^ 

Three  handles  are  cut 
from  a  flat  piece  of  clay  about  three  inches 
wide  by  sixteen  long  and  half  an  inch  thick, 
in  the  shape  shown  in  Fig.  52,  and  attached 
as  follows:  The  circumference  of  the  top  of  the 
bowl  is  divided  into  thirds  and  marked  with  a 
tool  or  pencil.  It  is  then  an  easy  matter  to  place 
the  handles  so  that  the  centre  of  each  shall  be  just 
above  one  of  the  marks  on  the  top  edge.  At  the 
points  where  the  handles  are  to  be  attached,  the 


Basket-Covered  Pottery  145 

top  of  the  bowl  is  criss-crossed  with  the  pointed 
steel  tool  and  wet  with  slip.  The  handles  are  then 
placed  in  position,  and  their  edges  worked  closely 
against  the  top  and  sides  of  the  bowl  with  the  flat 
of  the  nail.  They  should  be  curved  in  a  little  to 
follow  the  lines  of  the  bowl  (see  Plate). 

After  the  inside  has  been  glazed  with  the  glossy 
mixture  mentioned  in  Chapter  V.,  a  mat -glaze  of 
gray  green  will  complete  the  bowl.  The  three 
raffia  ropes  by  which  the  bowl  is  suspended  are 
made  as  follows: 

Thirty  strands  of  natural-coloured  raffia  are 
doubled  around  one  of  the  handles,  and  the  ends 
are  braided  in  a  three-stranded  plait  for  twelve 
inches,  where  they  are  tied.  Two  other  braids  are 
made  on  the  other  handles  in  the  same  way,  and 
when  they  are  twelve  inches  long  the  strands  from 
all  three  braids  are  united  in  a  thick  loop. 


Indian  Pottery 


CHAPTER   XI 


INDIAN      POTTERY 


In  no  other  country  can  primitive  pottery  be  so 
conveniently  studied  as  in  ours.  Within  our 
borders,  he  who  digs  may  read  the  history  of  clay- 
working  from  the  earliest  days.  Those  who  are 
denied  this  study  at  first  hand  will  find  in  museums 
plenty  of  material — quaint  bowls  and  jars,  some 
of  them  smoke- stained  and  cracked,  but  all  wonder- 
fully well  preserved  when  one  thinks  of  their  age. 
From  the  rudest  pots,  made  by  inferior  tribes,  we 
can  trace  the  progress  of  the  craft  gradually 
advancing  until,  in  the  pottery  found  in  or  near 
Mexico,  we  see  what  may  be  considered  the 
masterpieces  of  American  ceramic  art. 

In  the  United  States,  the  pottery  of  the  Pueblo 
tribes  ranks  first,  and,  close  to  that,  the  charming 
wares  of  the  Mississippi  Valley  and  Gulf  Coast. 

There  are  many  tribes  which  are  still  practising 
the  craft,  some  following  the  old  methods,  while 
others,  influenced  by  the  white  man,  are  making 
149 


150  How  to  Make  Pottery 

ware  of  little  interest  to  the  student  of  primitive 
pottery.     The  Indians  of  the  Pueblo  country  are 


Fig.  53 

using    almost    the   same    processes    as    those   of 
ancient  days. 

The  pottery  of  different  sections  of  the  country 


Fig.  54 


varies  in  material,   form,  colour,  and  decoration. 
That  the  ware  of  a  certain  tribe  was  crude  and  im- 


Indian  Pottery 


*5i 


Fig-  55 


perfect    does    not    necessarily    indicate    that    the 
people  who  made  it  were  inferior  in  culture,  but 
that  the  natural  conditions  were  not  tavourable  to 
pottery  -  making.       A 
tribe   living  near  clay- 
beds  would   as   natur- 
ally make    good   pot- 
tery   as     one    around 
whose  homes  materials 
for   basket  -making 
grew    in    abundance 
would   excel    in    that 
craft.    Perhaps,  on  the 

whole,  the  pottery  of  the  South  is  more  advanced 
than  that  of  the  Northern  tribes,  probably  because 

of   the     difference     in 
climate.      While    the 
people  of    the    North 
were  wandering  hunt- 
ers for  the  most  part, 
those  of  the  South  were 
more   prosperous    and 
stay  -  at  -  home,     and 
would   be   likely    to   have   more   wants  than  the 
Northern  tribes,  with  leisure  to  gratify  them. 
As  to  the  uses  to  which  the  Indians  put  their 


Fig.  56 


152  How  to  Make  Pottery 

pottery;  most  of  the  pieces  show  with  simple 
straightforwardness  what  purposes  they  served. 
In  only  a  few  cases  is  there  any  doubt — notably 
some  spool-shaped  articles  of  clay,  found  in  the 
Ohio  Valley.  At  first,  pottery  was  chiefly  used 
for  the  storing,  cooking,  and  carrying  of  water 
and  food;  taking  the  place,  in  some  degree,  of 
vessels  of  wicker,  horn,  and  stone.  This  has 
always    remained    its    most   important    function. 

Earthen  vessels  were 
employed  in  religious 
and  other  ceremonies, 
and  earthen  tools  were 
often  made,  while  there 
are,  besides  the  myriads 
FIG.  S7  of  pipes,  a  host  of  small 

clay  vessels  and  figures 
which  were  evidently  toys  or  used  in  games 
(See  Figs.  53  and  54).  It  is  interesting  to  note  the 
difference  between  our  cooking-pots  and  those  of 
this  primitive  people.  Theirs  have  almost  in- 
variably a  round  or  cone-shaped  base  (See  Fig.  55), 
which  Prof.  W.  H.  Holmes  explains  was  natural, 
as,  among  barbarous  nations,  hard,  level  floors  were 
the  exception,  while  those  of  sand  and  soft  earth 
were    the    rule.     Under    those    conditions,    the 


Indian  Pottery 


153 


rounded  base  would  be  much  the  best.  In  putting 
the  pot  over  the  fire,  the  fuel  or  other  supports 
kept  it  in  position.  Often  cooking- vessels  were 
made  with  short,  strong  handles  (See  Fig.  56)  or  a 
flaring  rim,  so  that  they  could  be  conveniently 
swung  over  the  fire  with  vines  or  cords.  In 
certain  parts  of  the  country  where  the  Indians 
made  salt  by  evaporating  the  water  from  saline 
springs,  large  vat-shaped  vessels  of  clay  are  found 


Fig.  58 

which  were  evidently  moulded  for  the  purpose. 
They  are  peculiar  because  of  their  size  and  the 
great  thickness  of  the  walls,  while  almost  invari- 
ably they  have,  on  the  outer  surface,  markings 
which  seem  to  have  been  impressed  with  a  woven 
fabric. 

Other  Indians  made  maple  sugar,  using  earthen 
vessels  to  collect  and  boil  the  sap. 


154 


How  to  Make  Pottery 


Numbers  of  the  early  writers  tell  of  the  use  of 
clay  vessels  for  drums,  and  earthen  whistles  and 
rattles  are  common  to-day  (see  Figs.  57  and  58). 
A  curious-shaped  implement,  somewhat  like  a 
toadstool,  was  evidently  a  modelling  tool — to 
support  the  walls  of  a  partially  stiffened  piece  of 

pottery  from  within, 
while  the  outer  surface 
was  finished  with  other 
tools. 

In  the  lower  Missis- 
sippi Valley  clays  were 
employed  in  plastering 
the  walls  of  cave  dwel- 
lings, as  well  as  for  the 
floors. 

As  burial  urns,  pot- 
tery bowls  and  vases  were  often  made  use  of. 
Not  so  often,  however,  for  holding  the  ashes 
of  the  dead  as  for  the  skull  and  other  bones, 
which  were  crowded  into  a  single  jar,  or  bowl, 
such  as  was  common  in  the  household.  This 
was  covered  with  a  smaller  vessel  (see  Fig.  59). 
Sometimes  several  of  these  bowls  surrounded  and 
covered  the  bones.  Occasionally,  an  earthen 
casket  seems  to  have  been  made  especially  for  the 


Fig.  59 


Indian  Pottery  155 

purpose.  There  have  been  found,  beside  these 
burial  vessels  in  the  Indian  graves,  smaller  recep- 
tacles for  food,  and  even  rude  toys.  The  latter 
were  usually  animal  forms — figurines,  images  of 
fish,  turtles,  and  birds.  It  is  surmised  that  these 
were  offerings  made  with  the  expectation  of  their 
being  of  service  to  the  dead  in  a  future  life. 

Unlike  the  Egyptians,  the  Indians  made  little 
use  of  clay  in  moulding  beads  and  other  personal 


Fig.  60 

ornaments.  They  evidently  did  not  find  it  gay 
enough  in  colour,  not  knowing  the  secret  of  the 
brilliant  enamels  with  which  the  early  Egyptian 
potters  coated  their  clays.  Pipes,  while  they  were 
often  made  of  stone  and  other  substances,  were  in 
some  parts  of  the  country  moulded  from  clay,  and 
ranged  in  form  from  a  simple  tube  to  curious  and 
grotesque  shapes.  Those  made  by  the  Iroquois 
were  particularly  elaborate — a  head  of  an  animal 


'56 


How  to  Make  Pottery 


One    would    have 


or  bird  formed  the  bowl,  or  a  snake  coiled  about  it 
(see  Fig.  60). 

thought  that,  in  making 
their  clay  pots,  which 
were  primarily  planned 
to  serve  useful  purposes, 
and  were,  moreover, 
somewhat  perishable,  no 
attention  would  have 
been  given  to  decora- 
tion; yet  this  is  far 
from  being  the  case. 
Bowls,  cups,  and  cauld- 
rons, water  -  jars  and 
bottles  (see  Figs.  61  and 
62)  were  often  elaborately  incised  with  beautiful 
and  intricate  designs.  The  forms,  too,  were  simple 
and  good. 

The  clay  used  at  first  was  such  as  could  be  found 
almost  anywhere  near  the  surface,  and  conse- 
quently was  full  of  impurities.  Later,  however,  clean 
clays  were  much  sought  after,  and  no  pains  were 
spared  to  grind  and  work  them  into  good  condition. 
This  was  done  with  the  feet  or  hands,  or  both. 
As  the  craft  advanced,  potters  began  to  temper 
their  clay  with  other  ingredients,  according  to  the 


Fig.  61 


INDIAN    POTTERY 

The  black  pitcher  on  the  right  is  of  Smta  Clara  ware, 
tenaja  made  by  a  Zufii. 


Beside  it  is  a  water-cooler  or 


Indian  Pottery 


i57 


use  to  which  the  vessel  was  to  be  put.  For 
instance,  the  clay  for  toys  and  the  smaller  vessels 
needed  no  tempering.  Pipes  were  made  of  such 
clay,  or  of  one  tempered  with  a  finely  ground 
substance,  while  cooking-pots  and  cauldrons,  which 
were  subjected  to  constant  heat,  were  made  of 
clay  containing  a  large  amount  of  coarser  temper- 
ing ingredients.  Some  of  the  tempering  agents 
were  rock,  sand,  pulverised  shell,  bits  of  baked 
pottery,  cinders,  ashes 
of  bark,  and  even  raw 
vegetal  materials.  The 
heat  at  which  the  pieces 
were  fired  was  rarely 
strong  enough  to 
change  any  of  the  min- 
eral substances  in  the 
clay. 

In  shaping  the  pieces, 
the  fingers  did  the  work 
unaided,  except  where  a 
basket  or  gourd  was 
used    as    a    mould,     or 

where  such  simple  tools  as  could  be  fashioned  of 
clay,  stone,  or  shell  were  employed.  A  piece  of  a 
gourd  was  sometimes  held  against  the  inner  wall 


Fig.  62 


158  How  to  Make  Pottery 

to  support  it  while  the  outer  surface  was  being 
scraped  and  smoothed  with  these  rude  tools. 

The  bottom  of  the  piece  was  formed  either  from 
a  small  lump  of  clay  patted  and  moulded  into 
proper  shape  by  the  fingers,  or  with  the  end  of  a 
clay  strip  which  was  coiled  around  on  itself.  In 
whichever  way  the  bottom  was  begun,  the  walls 
were  made  of  coils  of  clay.  The  ancient  Cliff 
Dwellers,  or  Pueblos,  used  this  method  very 
skilfully.  Their  strips  of  clay  were  cut  and 
coiled  with  great  exactness,  and  the  edges  over- 
lapping on  the  outside  made  spiral  markings. 
There  are  no  evidences  of  anything  like  the  potter's 
wheel*  the  nearest  approach  being  the  basket- 
mould,  which  was  probably  turned  with  one  hand 
as  the  coil  of  clay  was  applied  with  the  other. 

The  markings  of  cords  and  weaving  which  are 
often  seen  on  the  outer  surfaces  of  Indian  pots  and 
vases  were  probably  made  by  pliable  fabrics, 
which  were  used  to  support  the  piece  as  it  was 
formed.  Woven  textures  were  also  wrapped  over 
the  hand,  or  a  tool,  to  impress  the  wet  clay,  and 
cords  wound  about  paddles  or  other  tools  made 
similar  impressions.  In  some  cases,  the  outer 
surface  was  rubbed  smooth  with  the  fingers  and 
thumb,  or  with  a  stone;  in  others,  the  coil  structure 


hidian  Pottery  159 

is  plainly  seen.  After  the  body  of  the  piece  was 
finished,  the  rim  was  perfected,  and  the  handles, 
legs,  or  other  parts  in  relief  were  applied.  These 
were  made  separately,  and  were  attached  by 
pressure  and  rubbing. 

In  decoration,  the  potters  of  each  tribe  had 
different  ideas,  as  well  as  tools  and  devices  for 
working  them  out.  The  fingers  and  nails  were 
used  to  produce  certain  effects,  and  tools  of  various 
kinds  were  made  for  special  purposes — pointed  ones 
for  incising,  gouge-like  tools  to  scrape  away  the 
clay,  and  all  kinds  of  stamps  for  impressed  de- 
signs. Some  of  the  stamps  were  in  paddle  form 
(such  as  we  use  for  making  butter-balls),  others 
were  thin  disks  with  indented  edges,  which  were 
rolled  over  the  soft  clay  surface. 

Incised  designs  were  perhaps  the  most  usual, 
though  colour  was  often  employed  in  decorating 
the  ware.  Especially  was  this  the  case  in  the 
Pueblo  country  and  in  Arkansas.  The  colours 
were  white,  brown,  red,  and  black,  and  they  were 
mostly  powdered  clay,  sometimes  mixed  with 
ochres.  The  surface  of  the  piece  first  received  a 
wash  of  fine  paste,  and  afterward  the  colours, 
ground  fine  and  mixed  with  water,  were  applied 
with   the   finger   or    a   piece   or   reed-grass.     The 


160  How  to  Make  Pottery 

designs  were  generally  made  by  the  women. 
Circles  and  curved  designs  were  most  used,  prob- 
ably because  they  could  be  made  with  such 
freedom,  in  contrast  to  the  slow  and  painstaking 
process  of  weaving  right-angled  designs  into 
baskets. 

The  pottery  was  dried  in  the  shade,  in  the  sun, 

or  before  the  fire,  and 
afterward  baked  more 
or  less  thoroughly. 
Some  tribes — the  Ca- 
tawbas,  for  example — 
simply  baked  their 
ware  before  the  fire, 
pIG  63  while    others     covered 

the  pieces  with  burning 
bark  or  other  fuel,  surrounding  them  evenly  with 
it  inside  and  out.  The  pieces  were  protected  from 
contact  with  each  other  by  broken  pieces  of 
pottery.  They  were  carefully  kept  from  draughts 
during  the  firing  and  the  first  part  of  the  cooling, 
for  fear  of  cracking. 

Among  the  Cherokees,  a  glossy  black  was  given 
to  the  inner  surface  of  the  pottery  by  what  was 
known  as  smother-firing.  When  the  process  of 
baking,  just  described,  was  completed,  the  vessel 


Indian  Pottery  161 

was  turned  bottom  up,  over  a  small  hole  in  the 
ground,  which  had  been  filled  with  burning  corn- 
cobs. From  time  to  time  the  fuel  was  renewed 
until  in  half  an  hour  the  inside  of  the  piece  had 
become  glistening  black. 

It  is  to  be  regretted  that,  among  the  Indians, 
this  art,  like  that  of  basketry,  is  passing.     The 


Fig.  64 

coming  of  civilisation  has  brought  iron  and  tin 
cooking  -  vessels  and  ordinary  tableware  to  take 
the  place  of  the  bowls,  platters,  and  cups,  the 
jars  and  bottles  of  clay,  so  full  of  individual  charm. 
Not  only  to  the  collector  and  the  student  of 
ethnology  is  Indian  pottery  of  value;  the  potter 
of  to-day  finds  much  that  is  helpful  and  suggestive 


1 62  How  to  Make  Pottery 

in  primitive  processes,  as  well  as  in  the  forms  and 
decoration. 

A  study  of  the  range  of  shapes  and  designs  in 
Indian  pottery  is  a  revelation  to  many  who  have 
thought  of  the  Indian  as  an  ignorant  savage. 
Aside  from  its  beauty  and  decorative  value,  the 
uses  to  which  Indian  pottery  can  be  put  in  our 
homes  are  many.     The  great  bowl  shown  in  the 

plate  suggests  one 
delightful  way  of  util- 
ising this  ware.  Foli- 
age plants  of  any 
size,  from  a  tiny 
cactus,  which  seems 
to  find  a  bowl  with  a 
rounded  base  the 
most  comfortable  of  abiding  places,  to  a  great 
spreading  fern,  harmonise  with  the  Indian 
colours.  So  will  flowering  plants,  except  those 
which  have  red,  pink,  or  purple  blossoms;  and 
what  a  relief  these  plant-bowls  are  to  the  eye 
after  some  of  the  jardinieres  one  sees ! 

Large  bowls  are  useful,  too,  for  holding  fruit  on 
the  porch  of  a  country  house,  while  smaller  ones 
serve  as  nut  -  bowls.  Low  plaque-shaped  pieces 
make  excellent  card-trays,   and   the  small  bowls 


S   E 


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U    l-l 

c  N 


Indian  Pottery  163 

hold  matches.  There  are  curious  little  pieces  in  the 
form  of  shoes  made  by  the  Indians  of  New  Mexico. 
These  also  are  useful  for  matches  or  cigar  ashes 
(see  Fig.  63).  Last  and  least,  though  only  in  size, 
is  the  toy  pottery — money -banks  in  the  form  of 
well-fed  pigs,  whistles,  and  toy  dishes,  cups,  jugs, 
and  plates — bewitching  alike  to  little  girls  and 
big.  A  few  of  them  are  shown  in  Figs.  64  and  65. 
They  are  Indian  red  and  creamy  yellow  in  colour, 
with  designs  of  black,  and  rarely  are  two  of  them 
alike. 

Fashions  change  in  pottery  as  well  as  in  other 
things,  and  freakish  forms  which  please  us  to-day 
may  be  ridiculed  to-morrow;  but  primitive  wares 
have  an  enduring  value.  Pieces  that  were  moulded 
for  service,  by  potters  whose  love  for  nature  and 
its  beauties  must  needs  express  itself  even  on  the 
decoration  of  a  cooking-pot,  will  last  long  after 
the  ware  that  is  made  only  for  money  has  gone 
back  to  the  ground  from  whence  it  came. 


Modern  American  Pottery 


CHAPTER  XII 

MODERN   AMERICAN   POTTERY 

One  of  the  most  encouraging  signs  of  the 
advance  in  taste  among  American  people  is  to  be 
found  in  their  appreciation  of  the  pottery  which 
is  now  being  made  in  this  country.  Time  was 
when  majolica  jardinieres  and  Austrian  china, 
with  their  high  colours  and  glassy  glazes,  were 
things  to  be  desired.  Happily,  they  are  going  the 
way  of  plush-covered  "suites"  of  furniture  and 
crazy -quilts. 

Much  of  the  simplicity  of  method  and  design  in 
American  pottery  comes  from  the  study  of  primi- 
tive processes,  shapes,  and  decorations.  Indian 
ware,  though  of  less  value  than  some  others  to 
the  student  of  ceramics,  on  account  of  its  softness 
of  body  and  unglazed  surface,  is  nevertheless  full 
of  artistic  feeling  and  suggestion  to  makers  of 
pottery.  There  are  many  evidences  also  of 
French  and  Japanese  influence. 

In  various  parts  of  the  country,  true  art  pottery 
167 


1 68  How  to  Make  Pottery 

is  being  made — each  ware  with  its  own  individuality 
and  more  or  less  characteristic  of  the  section  of 
the  country  from  whence  it  comes.  As  yet  but 
little  tableware  has  been  attempted  at  these 
potteries — the  Dedham  being  almost  the  only 
one  where  it  is  made. 

Modern  pottery  is  either  moulded  by  hand, 
thrown  on  the  potter's  wheel,  or  cast  in  moulds. 
After  it  has  been  formed,  it  is  generally  decorated, 
either  by  the  artist-potter  himself  or  by  some  young 
man  or  woman  who  has  learned  design  as  applied 
to  pottery.  The  decoration  is  either  painted  with 
colours  which  have  been  mixed  with  clays,  like 
some  of  the  Rookwood  ware,  or  incised,  modelled 
in  relief,  or  built  up,  as  the  Volkmar  pottery. 

After  it  is  quite  dry,  the  pot  is  fired  in  the  great 
kiln,  this  time  without  glazing,  or  in  the  biscuit. 
It  is  then  glazed,  and  fired  for  the  second  time. 

The  philosophical  potter — and  every  potter 
needs  philosophy  —  will  not  despair  if,  in  the 
second  firing,  the  piece  is  not  satisfactory.  He 
glazes  it  again,  with  every  care,  in  time  for  the 
next  firing,  and  is  often  rewarded  by  having  this 
ugly  duckling  of  one  kiln  turn  out  the  swan  of 
the  next. 

Among    the    pioneers    of    art    pottery    in    this 


Modem  American  Pottery  169 

country  was  Mrs.  Maria  Longworth  Storer,  a 
Cincinnati  woman,  who  in  1880  opened  a  pottery 
called  by  the  name  of  her  father's  place,  Rook- 
wood.  Mrs.  Storer  had,  in  addition  to  an  artistic 
temperament,  the  patience  and  determination,  as 
well  as  the  financial  resources,  necessary  to  such 
an  undertaking.  The  first  kiln  of  the  new  pottery 
was  drawn  on  Thanksgiving  Day.  By  1889,  the 
pottery  had  become  self-supporting.  Rookwood 
has  always  been  a  distinctively  American  pottery. 
From  the  first,  native  clays  were  used,  and  their 
possibilities  were  discovered  with  the  firing  of  each 
new  kiln.  Clays  that  fire  at  a  comparatively  low 
heat  were  used  at  first,  and  this  necessitated 
employing  the  soft  glazes.  Later,  the  yellow,  or 
Rockingham,  ware  formed  the  body  of  the  pieces, 
and  now  a  creamy -white  body  is  used,  which 
produces  a  strong  and  beautiful  pottery.  This  is 
finished  with  a  mat- glaze.  At  first,  the  tint  of  the 
native  clay  inclined  the  colour  scheme  to  warm 
browns,  yellows,  and  reds.  This  ware  was  deco- 
rated with  flower  or  figure  designs  under  a  brilliant 
glaze.  It  is  known  as  Standard  Rookwood. 
The  Tiger  Eye  and  Goldstone  are  other  wares  with 
glaze  effects  not  unlike  the  Standard  Rookwood. 
Both  of  these  have  dark  grounds  with  an  occasional 


170  How  to  Make  Pottery 

luminous  gleam  of  gold — one  of  the  interesting 
accidents  of  the  kiln.  Other  varieties  of  Rook- 
wood,  in  the  order  of  their  development,  were 
Sea  Green,  in  which  an  opalescent  green  effect  is 
sometimes  relieved  with  a  touch  of  yellow  or  red, 
and  Iris,  which  has  the  creamy -white  body  already 
referred  to.  This  enables  the  potter  to  produce 
gray  tones  in  his  glazes.  In  Rookwood,  which 
is  coated  with  the  flowing  glaze,  there  is  a  quality 
not  unlike  some  of  the  old  Chinese  wares.  It  has 
a  richness  of  texture  luminous  and  beautiful. 
The  decorations  are  painted  in  relief,  so  simply 
that  the  glaze  flows  charmingly  over  them.  There 
is  also  a  variety  of  the  Rookwood  pottery  with  a 
mat-glaze.  In  this,  the  process  is  entirely  different 
from  that  used  in  making  the  other  kinds  of 
Rookwood.  The  glaze  is  of  the  greatest  im- 
portance, the  forms  are  simple,  sometimes  almost 
rugged,  and  the  decorations  are  subordinate. 
There  are  even  pieces  entirely  undecorated,  which 
depend  upon  their  beauty  of  colour  and  texture 
alone.  Decorations  adapted  from  Indian  designs 
are  often  modelled  in  relief  or  incised.  Occasion- 
ally, metals  are  applied.  Mantels,  wall-panels, 
drinking -fountains,  and  architectural  reliefs  are 
also  made  of  the  Rookwood  faience. 


Modern  American  Pottery  171 

Many  are  the  potters'  marks  that  have  been 
used  at  Rookwood.  Before  1886  there  were  eight 
in  all.  At  that  time,  the  mark  shown  in  Fig.  66 
was  adopted.  This  was  used,  with  the  addition  of 
a  flame  mark  for  every  succeed- 
ing year,  until  1900,  when  the 
mark  was  like  Fig.  67.  Since 
that  date,  a  Roman  numeral  has 
been  added  below  the  mark, 
according  to  the  year  the  piece 
was  made.  For  example,  the 
pieces  of  the  present  year  have  the  Roman  num- 
ber IV.  below  the  mark  used  in  1900. 

A  comparatively  near  neighbour  of  Rookwood 
is  the  Gates  pottery,  near 
Chicago,  where  Teco  ware  is 

S^SfE  k  ^^"  made.  The  potter's  love  for 
L  ■  Jw  ^^  his  work,  and  the  potter's 
#XIa^  zeal  to  produce  something 
^W     B    w  more  perfect  and  beautiful 

„       .  than    he  had  ever  done  be- 

riG.  07 

fore,  led  William  D.  Gates, 
who  had  long  made  terra  cotta  for  architectural 
purposes,  to  experiment  with  clays  and  glazes  until 
finally  Teco  ware  was  evolved.  It  is  a  hard,  durable 
pottery  built  on  simple  lines.     Western  artists  and 


172  How  to  Make  Pottery 

architects  of  note  have  contributed  designs  and 
forms  for  this  ware,  and,  for  the  most  part,  the 
pieces  are  beautiful  and  restful  to  the  eye.  The 
few  incised  or  moulded  decorations  are  not  made 
prominent,  but  are  suggested  rather  than  sharply- 
defined.  Over  all  is  a  mat-glaze  of  soft,  wax-like 
texture  in  green — the  green  that  makes  one 
think  of  weathered  bronze. 

Set  in  a  picturesque  valley,  surrounded  by 
flowers,  and  near  a  little  lake,  the  Gates  potteries 
are  so  situated  as  to  inspire  the  artist  potters  who 
mould  the  forms  and  decorate  the  ware.  It  has 
been  the  aim  of  the  makers  of  Teco  pottery  to 
produce  a  ware  that  shall  be  satisfying  and  beauti- 
ful, and  yet  of  comparatively  slight  cost. 

It  is  a  far  journey  from  these  potteries  to  the 
three  New  England  cities  where  are  the  Grueby, 
Dedham,  and  Merrimac  potteries.  Grueby  ware, 
which  was  first  made  in  Boston  in  1898,  is  re- 
markable for  the  glaze,  which  was  discovered  by 
Mr.  William  H.  Grueby.  Although,  for  many 
years,  dull-finished  pottery  has  been  produced  by 
sand-blasting  ware  with  a  glossy  finish,  or  by 
taking  a  piece  of  glazed  pottery  and  treating  it 
with  acid,  to  make  it  dull,  the  Grueby  potteries 
were  the  first  in  the  history  of  ceramics  to  make  a 


Modern  American  Pottery  173 

dull-finished  pottery  in  their  kilns.  The  surface 
thus  obtained  has  a  deep,  velvety  look,  unlike  any 
other  finish  made — such  as  that  which  was  pos- 
sessed by  old  Corean  pottery.  The  ware  was  first 
exhibited  in  Paris,  in  1900,  where  it  made  quite 
a  sensation,  and  the  French  Government  awarded 
the  Grueby  Potteries  a  gold  medal  for  enamels 
and  glazes,  as  well  as  a  silver  medal  for  design,  and 
gave  Mr.  Grueby  personally  a  gold  medal  for  the 
work  he  had  accomplished  in  dull-finished  enamels. 
The  forms  are  simple  and  good,  and  the  decorations, 
which  are  incised  or  modelled  in  relief,  are  planned 
so  that  the  glaze  shall  flow  well  over  them.  Com- 
mon plant  forms,  such  as  the  mullein  leaf,  blades 
of  grass,  plantain,  and  the  enfolding  leaves  of  the 
lily,  are  the  motives  for  these  designs.  There  is 
a  delicacy — one  might  almost  say  a  reserve — in 
their  treatment  that  is  rare  and  very  interesting. 
The  pottery  is  hard,  and  the  glaze  such  as  is 
applicable  to  a  ware  which  fires  at  a  great  heat. 
The  colours  of  Grueby  pottery  are  beautiful  and 
rich,  ranging  from  an  old  ivory  tint  to  golden 
yellows,  russet  browns,  and  velvety  blues  and  a 
variety  of  green  shades.  The  texture  of  the 
glaze  is  soft,  like  the  bloom  of  a  melon,  and  it  has 
an  unusual  network  of  markings.     No  moulds  are 


174  How  to  Make  Pottery 

used  in  making  this  pottery;  it  is  all  thrown  on 
the  wheel,  and,  as  in  the  old  wares,  no  two  pieces 
are  exactly  alike. 

Besides  its  beauty  and  artistic  value,  the  fact 
that  the  Grueby  pottery  is  made  in  forms  that  are 
useful  makes  it  doubly  desirable  Among  lamp- 
jars,  particularly,  there  is  the  greatest  variety. 
These  are  made  both  for  oil  and  electricity.  In 
the  Grueby-TifTany  lamp,  two  charming  products 
of  applied  arts  are  combined — the  jar  being  Grueby 
ware,  and  the  leaded  or  blown-glass  shade  of 
Tiffany  design  and  workmanship. 

The  Dedham  pottery  is  remarkable  for  many 
reasons,  chief  among  them  being  the  fact  that  it 
is,  as  already  stated,  almost  the  only  place  in  this 
country  where  art  tableware  is  made.  Some  of 
this  ware,  which  is  popularly  known  as  the  Bunny 
china,  has  lifelike  little  rabbits  on  the  border, 
other  pieces  have  designs  of  ducks,  and  others 
still  have  borders  of  fruit.  The  wonderful  Oriental 
glazes  that  are  used  on  pieces  of  Dedham  ware 
were  re-discovered  by  Mr.  Hugh  C.  Robertson. 
The  best-known  glaze  of  this  pottery,  however,  is 
the  gray  crackle -ware  with  designs  of  blue. 

At  the  Merrimac  pottery,  in  Newburyport,  an 
excellent  ware  is  made.     A  few  of  the  pieces  are 


Modern  American  Pottery  175 

moulded,  but  the  majority  are  thrown  on  the 
potter's  wheel.  Little  decoration  is  used,  the 
charm  of  the  ware  being  its  form  and  colour. 

Among  the  most  remarkable  of  the  artist  pot- 
ters of  this  country  is  Mr.  Charles  Volkmar,  of 
the  Volkmar  Kilns,  in  Metuchen,  New  Jersey. 
An  artist  to  his  finger-tips,  he  has  a  potter's 
thumb  which  is  the  envy  of  all  those  who  were 
less  evidently  born  to  the  craft.  Mr.  Volkmar 
studied  not  only  art,  but  his  craft  as  well,  in 
Paris,  wearing  the  blouse  of  a  workman  in  the 
potteries,  where  he  learned  so  admirably  how  to 
work  in  clay  that  there  are  few  in  this  country 
who  approach  him.  The  ware  made  by  Mr. 
Volkmar  and  his  son,  Mr.  Leon  Volkmar,  is  re- 
markable for  the  simple  beauty  of  its  forms  and 
for  the  quality  of  its  glazes.  The  body  of  the  ware 
is  pale  yellow,  and  it  is  exceedingly  hard  and 
durable.  Years  ago,  Mr.  Volkmar  made  a  fine 
blue-and-white  ware,  which  was  decorated  with 
historical  scenes.  His  pieces  now  are  for  the 
most  part  finished  with  a  mat -glaze,  although 
some  have  a  glossy  transparent  surface.  All  are 
beautiful  in  colour.  Here  is  where  the  artist 
shows  preeminently.  The  deep,  rich  texture  of 
the  mat-glaze  softens,  but  does  not  hide,  the  simple 


176  How  to  Make  Pottery 

incised  or  built-up  designs.  The  pierced  designs  of 
Volkmar  pottery  are  decorative  and  strong. 
This  ware  is  as  practical  to  use  as  it  is  charming  to 
look  at.  The  flower-jars  are  in  tones  that  har- 
monise delightfully  with  the  blossoms  that  fill 
them,  and  the  jugs  have  flowing  and  graceful  lines, 
and  yet  are  substantial  and  of  generous  proportions. 
The  plate  shows  a  few  pieces  of  this  ware.  The 
piece  on  the  left  is  a  pale  yellowish-brown,  with  a 
glossy  finish;  this  is  suitable  for  a  lamp-bowl  or 
for  flowers.  Beside  it  is  a  sturdy  little  mug,  with 
a  deep  green  mat-glaze.  The  next  jar  is  finished 
with  a  dull  blue  transparent  glaze,  and  the  taller 
vase-shaped  piece  on  the  right  has  a  mat-glaze  of 
pale  gray-green.  Not  far  from  the  Volkmar 
Kilns,  at  Woodbridge,  New  Jersey,  is  the  Poillon 
pottery,  where  garden  ware  is  made.  Great  tree- 
and  plant-tubs,  sun-dial  stands,  well-curbs,  and 
window-ledge  boxes  are  a  few  of  the  things  that 
come  from  this  pottery.  The  forms  of  these 
pieces  are  substantial  and  good.  Some  excellent 
indoor  pottery  is  also  moulded — candlesticks, 
toilet  sets,  jugs,  and  flower-bowls — a  host  of 
useful  and  attractive  shapes,  coated  with  a  flowing 
glaze.  The  ware  is  finished  in  a  variety  of  colours, 
yellow   being   one   of   the   most   successful.     The 


Modern  American  Pottery  177 

Poillon  potteries  have  designed  special  earthen- 
ware for  country  clubs — lamps,  toilet  sets,  ash- 
trays, match  -  bowls ;  all  uniform  in  colour  and 
design,  and  each  specially  adapted  in  form  to  the 
use  for  which  it  is  intended. 

The  work  of  the  Brush  Guild  of  New  York  is 
more  like  Indian  pottery  than  any  other^  of  the 
American  wares.  The  pieces  all  have  a  hand- 
moulded  look,  and  the  few  designs  are  quite 
primitive  in  their  simplicity.  The  glossy -black 
finish  suggests  Indian  smother -firing.  It  is  not 
unlike  the  black  pottery  which  the  Santa  Clara 
Indians  make,  and  the  great  generous  pieces  are 
also  suggestive  of  this  ware.  Unlike  any  Indian 
pottery,  however,  the  bowls  and  jars  of  the 
Brush  Guild  will  hold  water  perfectly. 

From  the  far  South  comes  an  exceedingly 
interesting  ware :  this  is  the  Newcomb  pottery,  made 
by  the  students  of  Newcomb  College,  New  Orleans. 
It  may  be  seen  at  exhibitions  of  arts  and  crafts 
guilds  here  in  the  North.  The  ware  originated 
in  tlie  art  department  of  Newcomb  College. 
Jffere,  for  years,  teachers  of  drawing  and  painting 
had  been  educated,  but  it  began  to  be  manifest 
that,  with  the  lack  of  other  fields  for  art  workers, 
this    department    could    not    be    widely    useful. 


178  How  to  Make  Pottery 

The  establishment  of  a  pottery  was  the  practical 
solution  of  this  difficulty.  Many  young  women 
have  found,  in  the  making  of  this  pottery,  an 
artistic  vocation  from  which  they  reap  profit  and 
reputation.  The  aim  of  the  originators  from  the 
first  has  been  to  make  a  ware  that  would  be 
individual — one  that  should  have  a  charm  all  its 
own.  This  has  been  accomplished  by  taking  as 
motives  for  the  designs  the  unusual  and  beautiful 
Southern  flowers,  plants,  and  trees,  as  well  as  the 
animal  life  of  that  part  of  the  country.  A  charm- 
ing pitcher  has  a  design  of  snow-drops,  painted  in 
cream-white  slip  on  a  yellow-gray  background. 
Another  piece  has  a  decoration  of  fishes,  and  on 
still  another,  a  high,  slender  flower-jar,  stalks  of 
the  sugar-cane  form  the  design. 

The  methods  of  decoration  are  incising,  painting, 
and  modelling,  used  together  or  singly,  according 
to  the  requirements  of  the  design.  Great  freedom 
is  allowed  in  the  choice  of  colour  as  well  as  in  the 
decoration,  each  worker  feeling  the  responsibility 
attached  to  a  signed  piece  of  pottery.  Some  of 
the  ware  is  undecorated  save  for  the  unexpected 
touches  of  the  kiln,  which  give  charming  and 
unusual  effects. 

The  mark  shown  in  Fig.   68  distinguishes  the 


A    PIECE   OF   NEWCOMB    POTTERY 


Modern  American  Pottery  179 

Newcomb  pottery,  and  only  those  pieces  receive  it 
which  are  approved  by  the  art  department. 

Individual  work  of  merit  is  being  produced 
every  year  in  this  country, 
and  it  will  not  be  long  before 
the  solitary  potter  of  to-day, 
moulding  his  pieces  and  testing 
his  glazes  in  some  little  work- 
shop, like  a  brown  chrysalis, 
will  perfect  his  ware;    so  that  Fig.  68 

the  tiny  workshop  will  expand  into  a  great 
building,  and  another  beautiful  ware  will  be 
added  to  modern  American  pottery. 


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